Custom Competition Leotards
ZipaSports manufactures custom competition leotards in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Competition dance teams, acro squads and gymnastics clubs order embellished leotards per season, while boutique dancewear brands commission short exclusive runs.
A 300 GSM nylon-spandex base holds its shape under stage lighting and is printed with foil-effect and gradient sublimation before rhinestones and crystals are heat-set by hand against your placement chart. Shoulder seams, leg elastic and zip tape are double-stitched, and illusion power-mesh creates cut-out looks that still meet competition coverage rules.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Competition Leotards Specifications & Options
| Fabric / materials | 300 GSM nylon-spandex; illusion power-mesh; heat-set rhinestones and crystals |
|---|---|
| Embellishment | Hand-set rhinestone and crystal mapping |
| Back | Keyhole, zip or full illusion mesh |
| Leg line | Competition high cut with covered elastic |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Competition Leotards Customisation Options
- Foil-effect, gradient or galaxy sublimation bases
- Stone density from accent scatter to full coverage
- Illusion mesh cut-outs in matched skin tones
- Long-sleeve, three-quarter or camisole builds
- Keyhole, invisible-zip or mesh back entries
- Matching hair scrunchie from the same fabric
- Junior versions with modesty-adjusted necklines
- Numbered garment bags per athlete at dispatch
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Competition Leotards — Frequently Asked Questions
What is the minimum order for custom competition leotards?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are competition leotards made from?
300 GSM nylon-spandex; illusion power-mesh; heat-set rhinestones and crystals. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Do illusion mesh panels satisfy competition coverage rules?
In most dance and gymnastics rulebooks, skin-tone mesh counts as covered fabric, which is exactly why illusion panels exist. Tell us your governing body during design and we will keep necklines, leg lines and mesh zones inside its written limits.
How many stones can one leotard carry?
Anywhere from a few hundred accent stones to several thousand for full-coverage bodices; each is heat-set individually and the placement chart is photographed for repeat orders. Heavier coverage adds weight, so we balance density across the bodice.
How do we care for an embellished leotard?
Hand wash cold, inside out, and dry flat away from heat. Store it flat or hanging in its garment bag rather than folded, so stones never press into the fabric face.
How much do custom competition leotards cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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