Click to see our work WhatsApp Email Us
Need custom sportswear? Free digital mockup in 24 hours. WhatsApp us.
Brands & Teams — MOQ 20–25 pieces · private label · worldwide shipping.
🩰 Custom Leotards & Bodysuits ManufacturerMOQ 20–25 Pieces Per Design · Lower on Request · No Limit for BrandsFree 24h Digital Mockup · Worldwide Shipping from Sialkot
Leotards & Bodysuits

Custom Leotard & Bodysuit Manufacturer

ZipaSports is a leotard manufacturer in Sialkot, Pakistan, producing dance and gymnastics leotards, bodysuits and practice leotards from 20-25 pieces per design. We supply dance studios that need uniform practice wear across every class level, gymnastics clubs ordering competition leotards, and dancewear brands developing their own leotard lines. One approved pattern is graded across children's and adult sizes on a fully custom size chart.

Leotards are cut from 4-way stretch lycra and spandex blends at 180-220 GSM, sewn with flatlock seams that sit flat against the skin through full range of movement. Competition designs add mesh insets, velvet or foil panels and hand-set rhinestone and crystal embellishment; sublimation prints ombres and patterns directly into the fibre so colour survives repeated washing. Necklines, back styles, sleeve lengths and leg cuts are all specified per design, with linings and gussets included as standard practice-wear construction.

Orders come from ballet and dance schools standardising uniform, gymnastics leotard buyers, and wholesale dancewear retailers in the USA, UK, Canada and Australia. Send a sketch or reference and our design studio returns a free digital mockup within 24 hours; the physical sample takes 5-7 days at sample cost, credited on your bulk order. Production at the Sialkot factory runs 15-25 business days after approval, and express delivery takes 5-10 days worldwide.

Leotard demand splits into two order patterns: studios and gymnastics clubs ordering 20-60 pieces per design for uniform or competition use, and wholesale dancewear retailers in the USA, UK and Australia ordering 100+ per colourway under private label. Both run through the same sampling route, and woven labels, printed size tags and branded packaging are produced in-house in Sialkot.

🩰 Leotards & Bodysuits Products

Leotards — custom manufactured by ZipaSports
Leotards
Dance and gymnastics leotards in 180-220 GSM stretch lycra with sublimated or crystalled competition finishes.
Bodysuits — custom manufactured by ZipaSports
Bodysuits
Lined bodysuits with custom necklines, sleeves and leg cuts, sewn with flatlock seams.
Practice leotards — custom manufactured by ZipaSports
Practice leotards
Plain practice leotards graded across class levels for studio uniform programmes.
Custom long-sleeve dance leotard in sublimated nylon-spandex by ZipaSports
Long-Sleeve Leotards
Long-sleeve leotards in 240–300 GSM nylon-spandex with fully lined fronts, flatlock seams and optional thumb cuffs.
Custom mesh-panel dance leotard with sheer sleeves and back yoke by ZipaSports
Mesh-Panel Leotards
Nylon-spandex leotards inset with power-mesh sleeves, backs and side panels, every join flatlocked for chafe-free wear.
Custom competition leotard with rhinestone embellishment and foil-effect print by ZipaSports
Competition Leotards
Competition leotards on 300 GSM nylon-spandex with foil-effect sublimation and hand-set rhinestone patterns that survive full seasons.
Custom one-piece dance biketard in matte nylon-spandex made by ZipaSports
Biketards
One-piece biketards extending a fitted leotard body into mid-thigh shorts, cut in 240 GSM matte nylon-spandex.
Custom camisole dance leotard manufactured by ZipaSports
Camisole Leotards
Classic camisole leotards in 260 GSM nylon-spandex with adjustable straps and a cotton-lined gusset.
Custom short-sleeve dance leotard manufactured by ZipaSports
Short-Sleeve Leotards
Short-sleeve leotards cut from 260 GSM poly-spandex with set-in sleeves and flatlocked shoulder seams.
Custom tank strap dance leotard manufactured by ZipaSports
Tank-Strap Leotards
Wide tank-strap leotards cut from 280 GSM nylon-spandex, lined at the front for support without sliders.
Custom halter neck dance leotard manufactured by ZipaSports
Halter-Neck Leotards
Halter leotards with a lined front panel, tie or fixed neck band and elastic-bound low back.
Custom open-back dance leotard manufactured by ZipaSports
Open-Back Leotards
Low open-back leotards with strap detailing across the shoulder blades and stabilised 4-way stretch tricot edges.
Custom stretch velvet dance leotard manufactured by ZipaSports
Velvet Leotards
Stretch velvet leotards with nap-matched panels, tricot lining and self-fabric binding at neck and leg.
Custom full-length dance unitard manufactured by ZipaSports
Dance Unitards
Full-length unitards in 280 GSM nylon-spandex with a gusseted rise and flatlocked inside-leg seams.
Custom skirted dance leotard manufactured by ZipaSports
Skirted Leotards
Leotards with an attached chiffon or mesh skirt sewn into the waist seam over a lined tricot body.
Custom kids ballet leotard manufactured by ZipaSports
Kids' Ballet Leotards
Junior ballet leotards in soft 240 GSM poly-spandex with covered elastic and a cotton-faced gusset.
Custom men's dance bodysuit manufactured by ZipaSports
Men's & Boys' Dance Bodysuits
Men's dance bodysuits in 280 GSM nylon-spandex with a gusseted brief and stitched-down snap fastening.
Custom sequin competition dance bodysuit manufactured by ZipaSports
Sequin Competition Bodysuits
Competition bodysuits in stretch sequin cloth on a mesh base, fully lined with a bound leg line.
Custom turtleneck dance bodysuit manufactured by ZipaSports
Turtleneck Dance Bodysuits
High-neck bodysuits in 280 GSM poly-spandex with a folded turtleneck collar and snap-gusset closure.
Custom wrap front ballet leotard manufactured by ZipaSports
Wrap-Front Ballet Leotards
Wrap-front leotards with crossover tricot panels stitched to a lined 260 GSM nylon-spandex body.
Custom zip-back performance dance leotard manufactured by ZipaSports
Zip-Back Performance Leotards
Performance leotards with a covered centre-back zip, high neckline and 280 GSM nylon-spandex body.

Ordering Details

Fabric options4-way stretch lycra/spandex 180-220 GSM; mesh, velvet and foil panels; full linings and gussets
DecorationSublimation printing, rhinestone and crystal embellishment, appliqué, embroidered logos
Typical order profileStudio and club runs 20-60 pieces; brand and wholesale runs 100-500+
SizesChildren's through adult sizes on fully custom size charts
Minimum order20-25 pieces per design; lower on request; no MOQ limit for sportswear brands
SamplingFree digital mockup in 24 hours; physical sample 5-7 days at cost, credited on bulk order
Production time15-25 business days after design approval; express 7-12 days at additional cost
ShippingWorldwide from Sialkot - DHL/FedEx/UPS express 5-10 days; sea freight for bulk

Frequently Asked Questions

What is the minimum order for custom leotards?

20-25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.

What are your leotards made of?

A 4-way stretch lycra or spandex blend at 180-220 GSM, sewn with flatlock seams and lined as standard. Competition leotards add mesh, velvet or foil panels and hand-set crystals; sublimated designs dye the print into the fibre.

How much does a custom leotard cost to produce?

Unit price depends on fabric panels, embellishment and quantity - a plain practice leotard and a crystalled competition piece price very differently. Send your design on WhatsApp and we return a quote within 24 hours.

How long does leotard production take?

15-25 business days after design approval, plus 5-7 days for a physical sample beforehand. Express production in 7-12 days is available at additional cost for competition deadlines.

Do you supply leotards to the USA, UK and Australia?

Yes. We manufacture in Sialkot, Pakistan and ship by DHL, FedEx or UPS in 5-10 days worldwide. The USA, UK, Canada and Australia are our main leotard markets, covering studios, gymnastics clubs and wholesale dancewear retailers.

Can you grade one leotard design across children's and adult sizes?

Yes. One approved design is graded across children's and adult sizes on a fully custom size chart, so an entire school or squad wears the same leotard with consistent fit and colour.

Start your leotards & bodysuits order
Free digital mockup in 24 hours · MOQ 20–25 pieces per design · lower on request · no MOQ limit for sportswear brands