Custom Leotard & Bodysuit Manufacturer
ZipaSports is a leotard manufacturer in Sialkot, Pakistan, producing dance and gymnastics leotards, bodysuits and practice leotards from 20-25 pieces per design. We supply dance studios that need uniform practice wear across every class level, gymnastics clubs ordering competition leotards, and dancewear brands developing their own leotard lines. One approved pattern is graded across children's and adult sizes on a fully custom size chart.
Leotards are cut from 4-way stretch lycra and spandex blends at 180-220 GSM, sewn with flatlock seams that sit flat against the skin through full range of movement. Competition designs add mesh insets, velvet or foil panels and hand-set rhinestone and crystal embellishment; sublimation prints ombres and patterns directly into the fibre so colour survives repeated washing. Necklines, back styles, sleeve lengths and leg cuts are all specified per design, with linings and gussets included as standard practice-wear construction.
Orders come from ballet and dance schools standardising uniform, gymnastics leotard buyers, and wholesale dancewear retailers in the USA, UK, Canada and Australia. Send a sketch or reference and our design studio returns a free digital mockup within 24 hours; the physical sample takes 5-7 days at sample cost, credited on your bulk order. Production at the Sialkot factory runs 15-25 business days after approval, and express delivery takes 5-10 days worldwide.
🩰 Leotards & Bodysuits Products





















Ordering Details
| Fabric options | 4-way stretch lycra/spandex 180-220 GSM; mesh, velvet and foil panels; full linings and gussets |
|---|---|
| Decoration | Sublimation printing, rhinestone and crystal embellishment, appliqué, embroidered logos |
| Typical order profile | Studio and club runs 20-60 pieces; brand and wholesale runs 100-500+ |
| Sizes | Children's through adult sizes on fully custom size charts |
| Minimum order | 20-25 pieces per design; lower on request; no MOQ limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5-7 days at cost, credited on bulk order |
| Production time | 15-25 business days after design approval; express 7-12 days at additional cost |
| Shipping | Worldwide from Sialkot - DHL/FedEx/UPS express 5-10 days; sea freight for bulk |
Frequently Asked Questions
What is the minimum order for custom leotards?
20-25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are your leotards made of?
A 4-way stretch lycra or spandex blend at 180-220 GSM, sewn with flatlock seams and lined as standard. Competition leotards add mesh, velvet or foil panels and hand-set crystals; sublimated designs dye the print into the fibre.
How much does a custom leotard cost to produce?
Unit price depends on fabric panels, embellishment and quantity - a plain practice leotard and a crystalled competition piece price very differently. Send your design on WhatsApp and we return a quote within 24 hours.
How long does leotard production take?
15-25 business days after design approval, plus 5-7 days for a physical sample beforehand. Express production in 7-12 days is available at additional cost for competition deadlines.
Do you supply leotards to the USA, UK and Australia?
Yes. We manufacture in Sialkot, Pakistan and ship by DHL, FedEx or UPS in 5-10 days worldwide. The USA, UK, Canada and Australia are our main leotard markets, covering studios, gymnastics clubs and wholesale dancewear retailers.
Can you grade one leotard design across children's and adult sizes?
Yes. One approved design is graded across children's and adult sizes on a fully custom size chart, so an entire school or squad wears the same leotard with consistent fit and colour.