Custom Sports Bra & Seamless Activewear Manufacturer
ZipaSports manufactures custom sports bras and seamless activewear sets in Sialkot, Pakistan, with a minimum order of 20-25 pieces per design and bulk production in 15-25 business days. We produce racerback, cross-back and zip-front sports bras with removable padding, alongside two-piece seamless bra-and-leggings sets, for private-label activewear brands, gyms and retailers. Every order is made to your specification: your colourways, your logo, your woven neck label, packed in branded polybags ready for retail.
Bras are cut from nylon-spandex or polyester-spandex 4-way stretch fabric in the 240-300 GSM range with 12-20% elastane, which holds compression and shape through repeated washing. Seamless sets are knitted from nylon-elastane circular knit at 180-260 GSM. Support level, strap layout and under-band width are built to your tech pack, or our studio drafts one from a sketch. Logos are applied by screen print, DTF or heat transfer, sublimation covers all-over prints, and GRS-certified recycled polyester is available on request.
Most enquiries come from activewear brand owners launching a private-label line, gym and studio owners adding retail stock, and distributors across the UK, USA, Canada, Australia and Europe. Send a logo or tech pack and you receive a free digital design mockup within 24 hours; a physical sample follows in 5-7 days, charged at sample cost and credited against your bulk order. Production then runs 15-25 business days in our Sialkot factory, with express 7-12 day turnaround at additional cost.
🎽 Sports Bras & Seamless Products
Ordering Details
| Fabric options | Bras: 240-300 GSM nylon-spandex or polyester-spandex 4-way stretch, 12-20% elastane; seamless sets: 180-260 GSM nylon-elastane circular knit |
|---|---|
| Decoration | Sublimated all-over prints; screen-printed, DTF or heat-transfer logos; Pantone-matched colourways |
| Sizes | Women's XS-4XL; fully custom size charts and cuts |
| Typical order profile | Brand launch runs 20-100 pieces per style; established brands 200-1,000+ |
| Minimum order | 20-25 pieces per design; lower on request; no MOQ limit for sportswear brands and companies |
| Sampling | Free digital mockup in 24 hours; physical sample 5-7 days at sample cost, credited against your bulk order |
| Production time | 15-25 business days after design approval; express 7-12 days at additional cost |
| Shipping | Worldwide from Sialkot - DHL/FedEx/UPS express 5-10 days; sea freight for bulk |
Frequently Asked Questions
What is the minimum order for custom sports bras and seamless sets?
20-25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies, who can order any quantity.
What are your sports bras and seamless sets made of?
Sports bras use nylon-spandex or polyester-spandex 4-way stretch fabric at 240-300 GSM with 12-20% elastane, a squat-proof construction that keeps its compression. Seamless sets are knitted from nylon-elastane circular knit at 180-260 GSM. GRS-certified recycled polyester is available on request.
How much does it cost to manufacture private-label sports bras?
Pricing depends on fabric, quantity and decoration, so there is no flat rate. Send your design or tech pack on WhatsApp or email and we return a full quotation within 24 hours, with payment terms confirmed alongside your enquiry.
How long does production take for a sports bra or seamless order?
Bulk production takes 15-25 business days after design approval; express production in 7-12 days is available at additional cost. Before that, your free digital mockup arrives within 24 hours and a physical sample within 5-7 days.
Do you ship sports bras and seamless sets to the UK, USA and Australia?
Yes. We ship worldwide from Sialkot, Pakistan by DHL, FedEx or UPS express in 5-10 days, with sea freight for bulk orders. Our main markets are the UK, USA, Canada, Australia, Germany and wider Europe, and the UAE and GCC.
Can you manufacture sports bras under my own brand label?
Yes. ZipaSports is a private-label activewear manufacturer: we sew your woven neck labels, add printed size tags and hang tags, and pack in your branded polybags. Colourways are matched to any Pantone reference, and our free design service produces the mockup from your logo or idea.