Custom BJJ Gi & No-Gi Wear Manufacturer
- Est. 2005 · Sialkot, Pakistan
- MOQ 20–25 pcs per design · no limit for brands
- Free 24h digital mockup
- Sample 5–7 days, credited on bulk
- Bulk 15–25 business days · express 7–12
- DHL/FedEx/UPS 5–10 days
- 🛡️ Free remake within 3 days
ZipaSports is a custom BJJ apparel and gi manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing pearl weave gis, rash guards, spats, grappling shorts, gi bags and academy teamwear for startup jiu jitsu brands, BJJ academies, no-gi gyms, competition teams and distributors, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
ZipaSports manufactures custom BJJ gis and no-gi wear in Sialkot, Pakistan, with a minimum order of 20-25 pieces per design and 15-25 business day bulk production. The factory produces gis, rash guards, grappling shorts, spat-style compression leggings, academy tees, walkout hoodies and gi bags for academies and grappling brands. Every piece is made to order: your weave, your colourway, your patches and your labels.
Gi jackets are cut from pearl weave or single weave cotton and poly-cotton in the 350-550 GSM range, paired with 8-12 oz ripstop or twill trousers. No-gi rash guards use polyester-spandex or nylon-spandex at 180-220 GSM with flatlock seams, and grappling shorts use 140-180 GSM polyester microfibre. Rash guard and spats graphics are dye-sublimated so ranked panels and sponsor art will not fade, crack or peel; gis take embroidery and woven patches.
Most orders come from BJJ academies buying team gis and rash guards, and from grappling brands running private-label lines under their own woven neck labels and hang tags. Send a logo or an idea and the design studio returns a free digital mockup within 24 hours; a physical sample follows in 5-7 days at sample cost, credited against your bulk order. Finished orders ship worldwide from Sialkot by DHL, FedEx or UPS in 5-10 days.
🥋 BJJ Products
Ordering Details
| Fabric options | Gis: pearl or single weave cotton/poly-cotton, 350-550 GSM jackets, 8-12 oz ripstop or twill trousers. Rash guards: polyester-spandex 180-220 GSM |
|---|---|
| Decoration | Dye-sublimation for rash guards and spats; multi-head embroidery, woven patches and screen print for gis and tees |
| Typical order profile | Academy team kits 20-100 pieces; private-label brand runs 200-1,000+ |
| Minimum order | 20-25 pieces per design; lower on request; no MOQ limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5-7 days at cost, credited on bulk order |
| Production time | 15-25 business days after design approval; express 7-12 days |
| Shipping | Worldwide from Sialkot - DHL/FedEx/UPS express 5-10 days; sea freight for bulk |
Frequently Asked Questions
What is the minimum order for custom BJJ gis and rash guards?
20-25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are BJJ gis made of?
BJJ gis are made of pearl weave or single weave cotton or poly-cotton, with jackets typically 350-550 GSM and trousers in 8-12 oz ripstop or twill. ZipaSports offers each weave and weight as a per-order option.
How much does it cost to manufacture custom BJJ gear?
Pricing depends on fabric, quantity and decoration - a 450 GSM pearl weave gi and a sublimated rash guard are quoted very differently. Send your design on WhatsApp and you will receive a quotation within 24 hours.
How long does BJJ gi production take?
Bulk production takes 15-25 business days after design approval. Express production in 7-12 days is available at additional cost, and a physical sample takes 5-7 days before the run starts.
Do you ship BJJ gear to the USA and UK?
Yes. Orders ship worldwide from Sialkot, Pakistan by DHL, FedEx or UPS in 5-10 days, with sea freight available for bulk gi orders. The USA, UK, Canada and Australia are the main markets for BJJ orders.
Can you make private-label BJJ gis with our brand's patches and labels?
Yes. ZipaSports is an OEM manufacturer: gis are produced with your embroidered or woven patches, your woven neck labels, printed size tags, hang tags and branded polybags, in any colourway matched to Pantone references.
What happens if my BJJ gis, rash guards and apparel and apparel arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make BJJ gis, rash guards and apparel and apparel for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom BJJ gis, rash guards and apparel and apparel in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Are you a BJJ gi manufacturer or a trading company?
ZipaSports is the factory. Every gi, rash guard and pair of spats is patterned, cut, printed, sewn and inspected in our own facility in Sialkot, Pakistan, which has run since 2005. Video tours and pre-shipment photos are available on request.
Can a new jiu jitsu brand order private-label gis from you?
Yes. We produce full private-label BJJ gis and no-gi wear with your own woven neck labels, printed size tags, hang tags and branded polybags. Send a logo or an idea and our studio returns a free digital mockup within 24 hours, with unlimited revisions before approval.
Which BJJ products can you manufacture?
We make pearl weave and single weave gis, gi jackets and ripstop trousers, kids and women's gis, rash guards in short, long-sleeve and ranked versions, spats, grappling shorts, belts, gi patches, gi bags and full academy teamwear including tees, hoodies, polos and tracksuits.
Where is your BJJ clothing factory and do you export to the UK and USA?
Our factory is in Sialkot, Punjab, Pakistan, and we ship worldwide. Express courier with DHL, FedEx or UPS takes 5–10 days to the UK, USA, Canada, Australia, Europe and the GCC, while sea freight for bulk takes 3–6 weeks.
Custom BJJ gis and no-gi wear, made in our own factory
BJJ buyers reach ZipaSports with many phrasings — BJJ apparel manufacturer, BJJ gi manufacturer, jiu jitsu apparel supplier, custom BJJ gear — and every one of them describes the same thing: a factory in Sialkot, Pakistan that designs, prints, sews and inspects BJJ apparel under one roof since 2005.
Jiu jitsu apparel supplier for academies, gyms and competition teams
We supply BJJ apparel to clubs and teams, academies and schools, gyms and studios, distributors and resellers, and to startup brands launching their first range — BJJ gi manufacturer for academies, BJJ apparel for startup jiu jitsu brands and rash guards for no-gi gyms. The minimum is 20–25 pieces per design, lower on request, with no MOQ limit for established brands.
Wholesale and private-label BJJ clothing from Sialkot
Wholesale and private-label production run through the same lines: your woven labels, size tags, hang tags and packaging are applied in-house, and export documents are prepared for the UK, USA, Canada, Australia, Europe and the GCC — BJJ apparel manufacturer Pakistan, BJJ gi manufacturer Sialkot. Every order carries the quality guarantee: a manufacturing defect is remade free of charge, with the remake in production within 3 days of your report.
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Who orders custom BJJ gis, rash guards and apparel and apparel? Startups, clubs, academies & more
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Why source combat wear from Sialkot, Pakistan
Sialkot's glove-and-leather trade grew into a cut-and-sew fightwear cluster: satin boxing shorts, rash guards, MMA shorts and pearl-weave gis are made here for gyms, dojos and fight brands worldwide. ZipaSports has run every stage — design, sublimation, cutting, stitching, embroidery, QC and packing — in one factory here since 2005, with 0% import duty into the UK and EU on apparel made in Pakistan.