Custom BJJ Gi & No-Gi Wear Manufacturer
ZipaSports manufactures custom BJJ gis and no-gi wear in Sialkot, Pakistan, with a minimum order of 20-25 pieces per design and 15-25 business day bulk production. The factory produces gis, rash guards, grappling shorts, spat-style compression leggings, academy tees, walkout hoodies and gi bags for academies and grappling brands. Every piece is made to order: your weave, your colourway, your patches and your labels.
Gi jackets are cut from pearl weave or single weave cotton and poly-cotton in the 350-550 GSM range, paired with 8-12 oz ripstop or twill trousers. No-gi rash guards use polyester-spandex or nylon-spandex at 180-220 GSM with flatlock seams, and grappling shorts use 140-180 GSM polyester microfibre. Rash guard and spats graphics are dye-sublimated so ranked panels and sponsor art will not fade, crack or peel; gis take embroidery and woven patches.
Most orders come from BJJ academies buying team gis and rash guards, and from grappling brands running private-label lines under their own woven neck labels and hang tags. Send a logo or an idea and the design studio returns a free digital mockup within 24 hours; a physical sample follows in 5-7 days at sample cost, credited against your bulk order. Finished orders ship worldwide from Sialkot by DHL, FedEx or UPS in 5-10 days.
🥋 BJJ Products
Ordering Details
| Fabric options | Gis: pearl or single weave cotton/poly-cotton, 350-550 GSM jackets, 8-12 oz ripstop or twill trousers. Rash guards: polyester-spandex 180-220 GSM |
|---|---|
| Decoration | Dye-sublimation for rash guards and spats; multi-head embroidery, woven patches and screen print for gis and tees |
| Typical order profile | Academy team kits 20-100 pieces; private-label brand runs 200-1,000+ |
| Minimum order | 20-25 pieces per design; lower on request; no MOQ limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5-7 days at cost, credited on bulk order |
| Production time | 15-25 business days after design approval; express 7-12 days |
| Shipping | Worldwide from Sialkot - DHL/FedEx/UPS express 5-10 days; sea freight for bulk |
Frequently Asked Questions
What is the minimum order for custom BJJ gis and rash guards?
20-25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are BJJ gis made of?
BJJ gis are made of pearl weave or single weave cotton or poly-cotton, with jackets typically 350-550 GSM and trousers in 8-12 oz ripstop or twill. ZipaSports offers each weave and weight as a per-order option.
How much does it cost to manufacture custom BJJ gear?
Pricing depends on fabric, quantity and decoration - a 450 GSM pearl weave gi and a sublimated rash guard are quoted very differently. Send your design on WhatsApp and you will receive a quotation within 24 hours.
How long does BJJ gi production take?
Bulk production takes 15-25 business days after design approval. Express production in 7-12 days is available at additional cost, and a physical sample takes 5-7 days before the run starts.
Do you ship BJJ gear to the USA and UK?
Yes. Orders ship worldwide from Sialkot, Pakistan by DHL, FedEx or UPS in 5-10 days, with sea freight available for bulk gi orders. The USA, UK, Canada and Australia are the main markets for BJJ orders.
Can you make private-label BJJ gis with our brand's patches and labels?
Yes. ZipaSports is an OEM manufacturer: gis are produced with your embroidered or woven patches, your woven neck labels, printed size tags, hang tags and branded polybags, in any colourway matched to Pantone references.