Custom Cycling Jersey & Kit Manufacturer
ZipaSports manufactures custom cycling jerseys and bib shorts in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and lower quantities possible on request for small club runs. The range covers cycling jerseys, bib shorts, bike tights, aero tops, wind vests, long-sleeve cycling jerseys and helmet bags for cycling clubs, race teams, charity ride organisers and cycling clothing brands. There is no MOQ limit for established sportswear brands.
Cycling jerseys are cut from 140–180 GSM 100% polyester interlock or mesh with a moisture-wicking finish, dye-sublimated edge to edge — the only decoration method that carries a full-colour club design across panels, sleeves and rear pockets without cracking. Full-zip and half-zip fronts and three-pocket rears are standard options. Bib shorts and bike tights use 240–300 GSM nylon-spandex or polyester-spandex 4-way stretch with 12–20% elastane, with pad options confirmed at the sampling stage.
Club kit runs of 20–50 jerseys with matching bibs are the most common order; event organisers and cycling brands order in the hundreds with private-label neck labels. Send your design or logo and our studio returns a free digital design mockup within 24 hours. A physical sample follows in 5–7 days at sample cost, credited against your bulk order, and production runs 15–25 business days after design approval at our Sialkot factory.
🚴 Cycling Products
Ordering Details
| Fabric options | Jerseys 140–180 GSM polyester interlock or mesh; bib shorts and tights 240–300 GSM nylon-spandex, 12–20% elastane |
|---|---|
| Decoration | Full dye-sublimation edge to edge; embroidery on vests and bags |
| Typical order profile | Club runs 20–50 jerseys per design; event and brand runs 100–500+ |
| Minimum order | 20–25 pieces per design; lower on request; no MOQ limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
Frequently Asked Questions
What is the minimum order for custom cycling jerseys?
20–25 pieces per design. Lower quantities are possible on request — useful for small club runs — and there is no MOQ limit for sportswear brands and companies.
What are cycling bib shorts and what are they made of?
Cycling bib shorts are shorts held up by built-in shoulder straps instead of a waistband, so nothing digs in when riding. ZipaSports makes them in 240–300 GSM nylon-spandex or polyester-spandex 4-way stretch with 12–20% elastane, with pad options confirmed on the sample.
How much does custom cycling kit cost?
Pricing depends on fabric, quantity and the garments in the kit — a jersey prices differently from a bib short. Send your design on WhatsApp and you will receive a quotation within 24 hours with a free digital mockup.
How long does cycling kit production take?
Bulk production takes 15–25 business days after design approval. Express production in 7–12 days is available at additional cost, and a physical sample takes 5–7 days before the bulk run starts.
Do you ship custom cycling jerseys to the UK, USA and Australia?
Yes — we ship worldwide from Sialkot, Pakistan, with the UK, Ireland, USA, Canada and Australia as our main cycling markets. Express courier by DHL, FedEx or UPS takes 5–10 days.
Can I get a fully custom sublimated design with sponsor panels?
Yes. Sublimation prints your design across every panel — sleeves, side panels, rear pockets and bib straps — in unlimited colours matched to Pantone references. Matching long-sleeve jerseys, wind vests and tights complete a club range.