Custom Cycling Jersey & Kit Manufacturer
- Est. 2005 · Sialkot, Pakistan
- MOQ 20–25 pcs per design · no limit for brands
- Free 24h digital mockup
- Sample 5–7 days, credited on bulk
- Bulk 15–25 business days · express 7–12
- DHL/FedEx/UPS 5–10 days
- 🛡️ Free remake within 3 days
ZipaSports is a custom cycling kit manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing sublimated cycling jerseys, bib shorts, skinsuits, thermal jackets, gilets, caps and socks for cycling clubs and teams, startup cycling apparel brands, bike shops and sportive organisers, academies and youth squads, and distributors, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
ZipaSports manufactures custom cycling jerseys and bib shorts in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and lower quantities possible on request for small club runs. The range covers cycling jerseys, bib shorts, bike tights, aero tops, wind vests, long-sleeve cycling jerseys and helmet bags for cycling clubs, race teams, charity ride organisers and cycling clothing brands. There is no MOQ limit for established sportswear brands.
Cycling jerseys are cut from 140–180 GSM 100% polyester interlock or mesh with a moisture-wicking finish, dye-sublimated edge to edge — the only decoration method that carries a full-colour club design across panels, sleeves and rear pockets without cracking. Full-zip and half-zip fronts and three-pocket rears are standard options. Bib shorts and bike tights use 240–300 GSM nylon-spandex or polyester-spandex 4-way stretch with 12–20% elastane, with pad options confirmed at the sampling stage.
Club kit runs of 20–50 jerseys with matching bibs are the most common order; event organisers and cycling brands order in the hundreds with private-label neck labels. Send your design or logo and our studio returns a free digital design mockup within 24 hours. A physical sample follows in 5–7 days at sample cost, credited against your bulk order, and production runs 15–25 business days after design approval at our Sialkot factory.
🚴 Cycling Products
Ordering Details
| Fabric options | Jerseys 140–180 GSM polyester interlock or mesh; bib shorts and tights 240–300 GSM nylon-spandex, 12–20% elastane |
|---|---|
| Decoration | Full dye-sublimation edge to edge; embroidery on vests and bags |
| Typical order profile | Club runs 20–50 jerseys per design; event and brand runs 100–500+ |
| Minimum order | 20–25 pieces per design; lower on request; no MOQ limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
Frequently Asked Questions
What is the minimum order for custom cycling jerseys?
20–25 pieces per design. Lower quantities are possible on request — useful for small club runs — and there is no MOQ limit for sportswear brands and companies.
What are cycling bib shorts and what are they made of?
Cycling bib shorts are shorts held up by built-in shoulder straps instead of a waistband, so nothing digs in when riding. ZipaSports makes them in 240–300 GSM nylon-spandex or polyester-spandex 4-way stretch with 12–20% elastane, with pad options confirmed on the sample.
How much does custom cycling kit cost?
Pricing depends on fabric, quantity and the garments in the kit — a jersey prices differently from a bib short. Send your design on WhatsApp and you will receive a quotation within 24 hours with a free digital mockup.
How long does cycling kit production take?
Bulk production takes 15–25 business days after design approval. Express production in 7–12 days is available at additional cost, and a physical sample takes 5–7 days before the bulk run starts.
Do you ship custom cycling jerseys to the UK, USA and Australia?
Yes — we ship worldwide from Sialkot, Pakistan, with the UK, Ireland, USA, Canada and Australia as our main cycling markets. Express courier by DHL, FedEx or UPS takes 5–10 days.
Can I get a fully custom sublimated design with sponsor panels?
Yes. Sublimation prints your design across every panel — sleeves, side panels, rear pockets and bib straps — in unlimited colours matched to Pantone references. Matching long-sleeve jerseys, wind vests and tights complete a club range.
What happens if my cycling kit and apparel arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make cycling kit and apparel for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom cycling kit and apparel in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Are you a cycling kit manufacturer or a reseller?
ZipaSports is the factory. Every cycling garment is patterned, sublimation-printed, cut, sewn and inspected in our own facility in Sialkot, Pakistan, which has been running since 2005. You deal directly with the production team, not a middleman, and factory or video tours are available on request.
What is the minimum order for a custom club cycling kit?
The minimum order is 20–25 pieces per design, and lower quantities are possible on request for small squads or sample runs. Established cycling apparel brands and companies have no MOQ limit. Sizes run adult XS–5XL, women's XS–4XL, plus youth sizes.
Can I get a design mockup before I order cycling kit?
Yes. Send a logo, sponsor list or even a rough idea and our studio returns a free digital mockup within 24 hours, with unlimited free revisions before you approve. A physical sample takes 5–7 days and is charged at sample cost, which is credited against your bulk order.
Which cycling garments can you manufacture?
Short and long-sleeve jerseys, aero tops, skinsuits, bib shorts, bib knickers, tights, gilets, wind vests, rain and thermal jackets, arm and leg warmers, base layers, caps, socks, gloves, club hoodies, junior kit and helmet bags — all in your own colours and sponsor layout.
Where is your cycling clothing factory and do you ship to the UK and USA?
Our factory is in Sialkot, Punjab, Pakistan, and we export worldwide. Air freight by DHL, FedEx or UPS takes 5–10 days; sea freight for bulk takes 3–6 weeks. Bulk production runs 15–25 business days after you approve the design.
Custom cycling kit and jerseys, made in our own factory
Cycling buyers reach ZipaSports with many phrasings — custom cycling kit manufacturer, cycling jersey manufacturer, custom cycling jerseys, cycling clothing manufacturer — and every one of them describes the same thing: a factory in Sialkot, Pakistan that designs, prints, sews and inspects cycling kit under one roof since 2005.
Cycling clothing supplier for clubs, teams and bike shops
We supply cycling kit to clubs and teams, academies and schools, gyms and studios, distributors and resellers, and to startup brands launching their first range — custom cycling kit for clubs, cycling jerseys for cycling teams and cycling kit manufacturer for startup cycling brands. The minimum is 20–25 pieces per design, lower on request, with no MOQ limit for established brands.
Wholesale and private-label cycling apparel for brands and distributors
Wholesale and private-label production run through the same lines: your woven labels, size tags, hang tags and packaging are applied in-house, and export documents are prepared for the UK, USA, Canada, Australia, Europe and the GCC — cycling kit manufacturer Pakistan, cycling jersey manufacturer Sialkot. Every order carries the quality guarantee: a manufacturing defect is remade free of charge, with the remake in production within 3 days of your report.
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Who orders custom cycling kit and apparel? Startups, clubs, academies & more
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Why source sports teamwear from Sialkot, Pakistan
Sialkot is reported to make about 70% of the world's hand-stitched footballs, and the same cluster now sublimates match kits, training wear and teamwear for clubs, academies and kit brands. ZipaSports has run every stage — design, sublimation, cutting, stitching, embroidery, QC and packing — in one factory here since 2005, with 0% import duty into the UK and EU on apparel made in Pakistan.