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Fabric GSM Chart for Every Sportswear Garment

In short: Jerseys run 140–180 GSM polyester, leggings and compression 240–300 GSM nylon- or poly-spandex, hoodies 280–350 GSM fleece, rash guards 180–220 GSM, and BJJ, judo and karate gis 350–550 GSM pearl weave with 8–12 oz trousers. This chart covers the standard option range for every garment ZipaSports manufactures in Sialkot, Pakistan.

The master GSM chart

GSM (grams per square metre) is the weight of one square metre of fabric — the single most useful number when specifying sportswear. The table below is the standard option range for each garment family we manufacture; every order can be specified anywhere inside its range, and outside it on request.

GarmentTypical fabricGSM rangeNotes
Match & training jerseys100% polyester interlock, mesh or pin-dot mesh140–180Moisture-wicking finish; mesh moves more air, interlock prints smoother — see what GSM a football jersey should be
Polo & pit shirtsPolyester piqué / poly-cotton piqué160–240Poly-cotton feels softer; pure polyester sublimates edge-to-edge
Sports shortsPolyester interlock / microfibre140–180Boxing and muay thai use satin at 120–160 GSM for drape and shine
Leggings & compressionNylon-spandex or polyester-spandex, 4-way stretch240–30012–20% elastane; this weight band is what makes custom leggings squat-proof
Sports brasNylon-spandex 4-way stretch240–300Same band as leggings for matched sets
Seamless setsNylon-elastane circular knit180–260Knitted in the round — no side seams
Hoodies & joggersCotton-polyester fleece280–350Performance polyester fleece runs 240–300 GSM for lighter training layers
Rash guards & spatsPolyester- or nylon-spandex180–220Flatlock seams standard — see what rash guards are made of
BJJ / judo / karate gisPearl weave or single weave cotton / poly-cotton350–550 (jacket)Trousers in 8–12 oz ripstop or twill — see the BJJ gi fabric guide
Motocross jerseysVentilated polyester mesh150–180MX pants use 600D polyester with reinforced seat and knee
Dance & cheer wear4-way stretch lycra/spandex blends180–220Foil, velvet, mesh and sequin options for performance costumes
Bags600D polyester / 420D nylonBags are specified in denier (D), not GSM; reinforced base and stitching

GSM to oz conversion

American suppliers and combat-sports buyers often quote fabric weight in ounces per square yard. The conversion is fixed: 1 oz/yd² equals roughly 33.9 GSM. So a 10 oz gi trouser fabric is about 340 GSM, and a 5 oz jersey fabric is about 170 GSM.

oz/yd²Approx. GSMTypical use
4 oz≈135Lightest jerseys and liners
5 oz≈170Standard match jerseys
7 oz≈240Compression wear, light fleece
10 oz≈340Gi trousers, lightweight gi jackets
14 oz≈475Competition gi jackets

How climate and season move the number

Within each range, pick lighter for heat and heavier for durability. A team playing summer tournaments in the Gulf orders 140–150 GSM mesh jerseys; a northern-European club playing through autumn orders 170–180 GSM interlock. Training kit that is washed three times a week benefits from the top of the range; one-off event shirts can sit at the bottom.

Youth kit usually runs at the same GSM as adult kit — the garment is smaller, not thinner. For cold-weather layers, pair the jersey with a 240–300 GSM performance fleece rather than raising the jersey weight itself.

How to specify GSM in an order

State the garment, the GSM you want, and the composition — for example: "Football match jerseys, 160 GSM, 100% polyester interlock, moisture-wicking finish." If you do not know the number, describe the use (climate, season, wash frequency) and the factory recommends one; the free 24-hour mockup includes a fabric recommendation with the design.

If you have an existing garment you like, weigh it or send it — we match fabric hand-feel and weight against our stock range and confirm the closest option before sampling. Fabric composition and GSM appear on your quotation, and you can verify them on the physical sample before bulk production.

Where to see the fabrics themselves

The fabric and GSM reference lists every fabric family we run — composition, stretch, finish and the garments each suits. For garment-specific depth, the football jersey GSM guide and the BJJ gi fabric guide go further into their categories. ZipaSports manufactures all of these in-house in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and a free digital mockup within 24 hours.

Frequently Asked Questions

What does GSM mean in fabric?

GSM is grams per square metre — the weight of one square metre of the fabric. Higher GSM means a heavier, denser fabric; lower GSM means a lighter, more breathable one. It is the standard way to specify sportswear fabric weight.

What GSM is best for sports jerseys?

140–180 GSM in 100% polyester interlock or mesh. Hot-climate and summer kit sits at 140–150 GSM; standard match and training jerseys at 150–170 GSM; heavy-wash training kit at 170–180 GSM.

What GSM should gym leggings be?

240–300 GSM in 4-way stretch nylon-spandex or polyester-spandex with 12–20% elastane. Below this band leggings risk turning sheer under stretch; this weight is what makes leggings squat-proof.

How do I convert oz to GSM?

Multiply ounces per square yard by about 33.9. A 10 oz fabric is roughly 340 GSM; a 14 oz competition gi jacket is roughly 475 GSM.

Can I order a custom GSM that is not in the standard range?

Usually yes — the ranges in this chart are stock options, and other weights can be sourced on request. State the GSM and composition you need with your enquiry and the factory confirms availability, sampling time and any fabric minimums with your quote.

Sourcing custom sportswear? Talk to the factory.
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