Custom Gym Leggings
ZipaSports manufactures custom gym leggings in Sialkot, Pakistan, from 20-25 pieces per design with bulk production in 15-25 business days. As a custom leggings manufacturer we supply private-label activewear brands, gyms, studios and distributors in the UK, USA, Australia and Europe. Send a tech pack or a simple logo and colour brief; a free digital mockup arrives within 24 hours.
The standard build is 240-300 GSM nylon-spandex or polyester-spandex 4-way stretch with 12-20% elastane - squat-proof, with full shape recovery. High-rise wide waistbands, hidden phone pockets, contoured seam lines and ankle or 7/8 lengths are all pattern options. All-over sublimation prints, jacquard waistband logos and heat-transfer branding are produced in-house alongside your labels and packaging.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Leggings Specifications & Fabric Options
| Fabric options | 240-300 GSM nylon-spandex or polyester-spandex 4-way stretch, 12-20% elastane, squat-proof |
|---|---|
| Waistband | High-rise wide waistband; optional hidden phone pocket and drawcord |
| Lengths | Full length, 7/8, capri or biker-short variants |
| Decoration | All-over sublimation, heat-transfer or reflective logos, jacquard waistband |
| Sizes | Women's XS-4XL, men's XS-5XL; fully custom size charts |
| Minimum order | 20-25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5-7 days at cost, credited on bulk order |
| Production time | 15-25 business days after design approval; express 7-12 days |
| Shipping | Worldwide - DHL/FedEx/UPS express 5-10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Leggings Customisation Options
- High-rise, mid-rise or V-cut waistband shapes
- Hidden phone pocket in the waistband or side seam
- Contour and flattering seam-line placement
- Full-length, 7/8, capri and biker-short versions
- All-over sublimated prints or solid Pantone-matched colours
- Scrunch-back and ruched detail options
- Logo by heat transfer, reflective print or jacquard waistband
- Matching sports bras cut from the same fabric lot
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Leggings — Frequently Asked Questions
What is the minimum order for custom leggings?
20-25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What GSM should custom gym leggings be?
240-300 GSM is the standard range for squat-proof leggings. ZipaSports uses nylon-spandex or polyester-spandex 4-way stretch with 12-20% elastane in that range, which stays opaque under full flexion.
Can you produce leggings for a low-MOQ activewear startup?
Yes. The 20-25 piece minimum per design is set for startups, and lower quantities are possible on request, so a new activewear label can test several colourways without committing to a large run.
How much do custom leggings cost per piece?
Pricing depends on fabric, quantity and decoration, so there is no flat rate. Send your design and quantities on WhatsApp and you will receive a full quotation within 24 hours.
How long does it take to produce and ship a leggings order?
Production takes 15-25 business days after design approval; express runs finish in 7-12 days at additional cost. Express couriers then deliver from Sialkot, Pakistan in 5-10 days worldwide.
