Custom Zip-Front Boiler Suits
ZipaSports is a custom zip-front boiler suits manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing zip-front boiler suits with two-way zips, covered plackets and your own colourway and labels for engineering and manufacturing plants, garages, workwear brands, distributors, hire and laundry companies, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
A heavy two-way brass zip under a stud-down storm flap opens from either end for ventilation and easy dressing, while bi-swing action-back pleats and an elasticated waist give full overhead reach without the suit riding up. The 260 GSM poly-cotton twill shell carries angled chest pockets, swing pockets with side access and a twin-stud cuff. We screen print large back logos and embroider chest badges within the same run.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Zip-Front Boiler Suits Specifications & Options
| Fabric / materials | 260 GSM 65/35 poly-cotton twill |
|---|---|
| Fabric | 65/35 poly-cotton twill, 260 GSM |
| Closure | Two-way brass zip with stud storm flap |
| Back | Bi-swing action pleats, elasticated waist |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Zip-Front Boiler Suits Customisation Options
- Contrast collar, yoke and sleeve panels
- 5cm retro-reflective tape configurations on request
- Knee-pad pouches and double-layer knees
- Hanging loop and internal phone pocket
- Large-format back screen print
- Women's cut with shaped torso
- Zip pullers extended for gloved hands
- Custom labels, size tabs and folded packing
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Zip-Front Boiler Suits — Frequently Asked Questions
What is the minimum order for custom zip-front boiler suits?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are zip-front boiler suits made from?
260 GSM 65/35 poly-cotton twill. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Why choose a two-way zip over studs?
The two-way zip opens upward from the waist for ventilation and lets wearers dress or strip in seconds over street clothing. The stud storm flap still covers the zip so slider metal never contacts the work surface.
What do the action-back pleats actually do?
The bi-swing pleats release fabric across the shoulder blades when arms reach forward or overhead, then the elasticated waist pulls the suit back to shape, so sleeves do not drag the body up during lifting.
Can reflective tape be added in a specific configuration?
Yes. We fit 5cm retro-reflective tape to arms, legs and torso in the layout you specify; garments are designed to EN ISO 20471 visibility requirements — compliance documentation support on request.
How much do custom zip-front boiler suits cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my zip-front boiler suits arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make zip-front boiler suits for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom zip-front boiler suits in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Do you manufacture zip-front boiler suits under our own brand?
Yes. We manufacture zip-front boiler suits as OEM and private label, with your woven neck labels, printed size tags, hang tags and branded polybags. Minimum order is 20–25 pieces per design, with no MOQ limit for established workwear brands.
Can you supply boiler suits wholesale to distributors and PPE suppliers?
Yes. We supply coveralls and boiler suits wholesale to distributors, PPE suppliers and uniform resellers, in your own colourways and packing. Bulk production takes 15–25 business days after design approval, with express production in 7–12 days at additional cost.
Custom Zip-Front Boiler Suits — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom zip-front boiler suits, zip-front boiler suits manufacturer, zip-front boiler suits supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where zip-front boiler suits are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a coveralls & boiler suits club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a coveralls & boiler suits apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every zip-front boiler suits order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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Who orders custom zip-front boiler suits? Startups, clubs, academies & more
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