Custom Zip-Front Boiler Suits
ZipaSports manufactures custom zip-front boiler suits in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Engineering workshops, plant hire firms and utilities contractors order these where fast on-off over clothing matters, usually with high-contrast branding across the back.
A heavy two-way brass zip under a stud-down storm flap opens from either end for ventilation and easy dressing, while bi-swing action-back pleats and an elasticated waist give full overhead reach without the suit riding up. The 260 GSM poly-cotton twill shell carries angled chest pockets, swing pockets with side access and a twin-stud cuff. We screen print large back logos and embroider chest badges within the same run.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Zip-Front Boiler Suits Specifications & Options
| Fabric / materials | 260 GSM 65/35 poly-cotton twill |
|---|---|
| Fabric | 65/35 poly-cotton twill, 260 GSM |
| Closure | Two-way brass zip with stud storm flap |
| Back | Bi-swing action pleats, elasticated waist |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Zip-Front Boiler Suits Customisation Options
- Contrast collar, yoke and sleeve panels
- 5cm retro-reflective tape configurations on request
- Knee-pad pouches and double-layer knees
- Hanging loop and internal phone pocket
- Large-format back screen print
- Women's cut with shaped torso
- Zip pullers extended for gloved hands
- Custom labels, size tabs and folded packing
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Zip-Front Boiler Suits — Frequently Asked Questions
What is the minimum order for custom zip-front boiler suits?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are zip-front boiler suits made from?
260 GSM 65/35 poly-cotton twill. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Why choose a two-way zip over studs?
The two-way zip opens upward from the waist for ventilation and lets wearers dress or strip in seconds over street clothing. The stud storm flap still covers the zip so slider metal never contacts the work surface.
What do the action-back pleats actually do?
The bi-swing pleats release fabric across the shoulder blades when arms reach forward or overhead, then the elasticated waist pulls the suit back to shape, so sleeves do not drag the body up during lifting.
Can reflective tape be added in a specific configuration?
Yes. We fit 5cm retro-reflective tape to arms, legs and torso in the layout you specify; garments are designed to EN ISO 20471 visibility requirements — compliance documentation support on request.
How much do custom zip-front boiler suits cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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