Custom Flare Leggings
ZipaSports manufactures custom flare leggings in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Athleisure and dance-fitness brands order flares as a core private-label style, and studios add them to instructor uniform packages.
We cut the flare from 240–300 GSM brushed nylon-spandex so the leg drapes rather than clings from the knee down. The crossover V-waistband is double-layered with an optional hidden key pocket, and the front rise is seam-free for a smooth line. Hem widths from subtle bootcut to full 70s flare are graded per size.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Flare Leggings Specifications & Options
| Fabric / materials | 240–300 GSM brushed nylon-spandex; buttery-soft handle; four-way stretch |
|---|---|
| Waistband | Crossover V-front, double-layered, hidden pocket option |
| Leg shape | Bootcut, mid flare or full flare from the knee |
| Lengths | Petite, regular and tall graded inseams |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Flare Leggings Customisation Options
- Any Pantone shade with dye-lot matching across restocks
- Bootcut, mid-flare or full-flare hem widths
- Petite, regular and tall length grading
- Front slit or clean-finished hems
- Tonal embroidery, silicone or reflective logos
- Contrast crossover band or fully tonal styling
- Matching bra, jacket and shorts co-ord development
- Custom woven labels, hangtags and retail packaging
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Flare Leggings — Frequently Asked Questions
What is the minimum order for custom flare leggings?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are flare leggings made from?
240–300 GSM brushed nylon-spandex; buttery-soft handle; four-way stretch. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Do flare leggings need different length options?
Yes, and we strongly recommend them. Because the hem is designed to break over the shoe, we grade petite, regular and tall inseams so the flare sits correctly across your size range instead of pooling or riding high.
Will the brushed fabric pill with regular wear?
The brushed nylon-spandex we use is tested for abrasion resistance and holds its peached handle through repeated wear. Washing inside out on a cold cycle keeps the surface smooth for the life of the garment.
Can the waistband carry a logo without cracking?
Yes. We apply stretch-rated silicone or heat-transfer logos engineered for elastane, or tonal embroidery on the hip where stretch is lower. All placements are stretch-tested before bulk approval.
How much do custom flare leggings cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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