Custom Flare Leggings
ZipaSports is a custom flare leggings manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing flare leggings, crossover-waist flare leggings, wide-leg yoga pants and seamless ribbed yoga sets for startup activewear and athleisure brands, yoga studios, gyms and pilates studios, sports clubs and academies, and activewear distributors, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
We cut the flare from 240–300 GSM brushed nylon-spandex so the leg drapes rather than clings from the knee down. The crossover V-waistband is double-layered with an optional hidden key pocket, and the front rise is seam-free for a smooth line. Hem widths from subtle bootcut to full 70s flare are graded per size.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Flare Leggings Specifications & Options
| Fabric / materials | 240–300 GSM brushed nylon-spandex; buttery-soft handle; four-way stretch |
|---|---|
| Waistband | Crossover V-front, double-layered, hidden pocket option |
| Leg shape | Bootcut, mid flare or full flare from the knee |
| Lengths | Petite, regular and tall graded inseams |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Flare Leggings Customisation Options
- Any Pantone shade with dye-lot matching across restocks
- Bootcut, mid-flare or full-flare hem widths
- Petite, regular and tall length grading
- Front slit or clean-finished hems
- Tonal embroidery, silicone or reflective logos
- Contrast crossover band or fully tonal styling
- Matching bra, jacket and shorts co-ord development
- Custom woven labels, hangtags and retail packaging
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Flare Leggings — Frequently Asked Questions
What is the minimum order for custom flare leggings?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are flare leggings made from?
240–300 GSM brushed nylon-spandex; buttery-soft handle; four-way stretch. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Do flare leggings need different length options?
Yes, and we strongly recommend them. Because the hem is designed to break over the shoe, we grade petite, regular and tall inseams so the flare sits correctly across your size range instead of pooling or riding high.
Will the brushed fabric pill with regular wear?
The brushed nylon-spandex we use is tested for abrasion resistance and holds its peached handle through repeated wear. Washing inside out on a cold cycle keeps the surface smooth for the life of the garment.
Can the waistband carry a logo without cracking?
Yes. We apply stretch-rated silicone or heat-transfer logos engineered for elastane, or tonal embroidery on the hip where stretch is lower. All placements are stretch-tested before bulk approval.
How much do custom flare leggings cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my flare leggings arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make flare leggings for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom flare leggings in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Do you produce private-label flare leggings for a new activewear brand?
Yes. Flare leggings are made to your pattern and colourway in 240–300 GSM 4-way stretch, with your woven labels, printed size tags and branded polybags. First runs start at 20–25 pieces per design, and there is no MOQ limit once your brand is established.
Are you a yoga wear manufacturer or a trading company?
ZipaSports is the factory. Every compression and yoga garment is patterned, cut, printed, sewn and inspected in our own facility in Sialkot, Pakistan, established 2005. That means you deal directly with production, not a middleman, and video tours of the lines are available on request.
Custom Flare Leggings — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom flare leggings, flare leggings manufacturer, flare leggings supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where flare leggings are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a compression & yoga wear club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a compression & yoga wear apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every flare leggings order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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