Custom Wide Gym Headbands
ZipaSports manufactures custom wide gym headbands in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Gyms, studios and event organisers order headbands as low-cost branded merchandise and welcome-pack items.
The band is cut 80 mm wide from a 220 GSM poly-spandex jersey and closed with a single flatlock seam set at the back of the head where it cannot rub. A narrow silicone strip is bonded to the inner face so the band holds through burpees and running without needing to be over-tightened. Branding is sublimated across the full band.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Wide Gym Headbands Specifications & Options
| Fabric / materials | 220 GSM poly-spandex jersey with bonded silicone inner strip |
|---|---|
| Fabric | 220 GSM poly-spandex jersey |
| Width | 80 mm |
| Grip | Bonded silicone inner strip |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Wide Gym Headbands Customisation Options
- 50, 80 or 120 mm band width
- Sublimated all-over artwork
- Silicone grip strip or plain inner face
- Twisted knot or flat band style
- Junior circumference
- Matching wristbands
- Reflective print for outdoor sessions
- Bulk poly-bagged with printed header card
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Wide Gym Headbands — Frequently Asked Questions
What is the minimum order for custom wide gym headbands?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are wide gym headbands made of?
220 GSM poly-spandex jersey with bonded silicone inner strip. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Will the headband slip during high-intensity work?
The bonded silicone strip is what stops slippage, so the band does not need to be tightened to the point of discomfort. Wider bands hold better for members with fine hair.
How does it handle sweat?
Poly-spandex jersey moves moisture rather than soaking it, so the band stays lighter than a terry towelling equivalent and dries between sessions.
Can we get the same artwork on wristbands?
Yes, the same sublimation file can be applied to matching wristbands, which is a common pairing for event and welcome-pack orders.
How much do custom wide gym headbands cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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