Custom Heavyweight Cotton Gym Tees
ZipaSports is a custom heavyweight cotton gym tee manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing heavyweight cotton gym tees in dense cotton or cotton-polyester jersey with reinforced necks, screen printed, puff printed or embroidered for startup activewear and streetwear brands, gyms and CrossFit boxes, universities and clubs, distributors and retailers, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
Knitted in 240 GSM ring-spun combed cotton with a 1x1 ribbed collar taped shoulder to shoulder, so the neckline does not roll after washing. Side seams are stitched rather than tubular for a cleaner body line, and the hem and cuffs carry twin-needle finishing. Screen print, puff print and DTF all sit well on this weight of cotton.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Heavyweight Cotton Gym Tees Specifications & Options
| Fabric / materials | 240 GSM ring-spun combed cotton, side-seamed |
|---|---|
| Fabric | 240 GSM ring-spun combed cotton |
| Collar | 1x1 rib, shoulder-to-shoulder tape |
| Body | Side-seamed, twin-needle hem |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Heavyweight Cotton Gym Tees Customisation Options
- Weight from 180 to 260 GSM
- Regular, boxy or oversized block
- Garment-dyed or piece-dyed colourways
- Screen, puff, DTF or embroidered marks
- Enzyme or silicone softener wash
- Woven hem tab and inside neck label
- Contrast collar and sleeve tipping
- Ribbed or plain sleeve cuff
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Heavyweight Cotton Gym Tees — Frequently Asked Questions
What is the minimum order for custom heavyweight cotton gym tees?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are heavyweight cotton gym tees made from?
240 GSM ring-spun combed cotton, side-seamed. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
What shrinkage should we expect from a 240 GSM cotton tee?
The fabric is compacted before cutting, which holds residual shrinkage to roughly three per cent on length. Washing cool and drying flat keeps it inside that range. Tumble drying on high heat is what pushes cotton tees beyond their graded length.
Is puff print durable on heavyweight cotton?
Yes. The extra fabric weight supports the raised ink so the print flexes with the garment instead of cracking across the chest. We cure at controlled temperature and recommend washing inside out to protect the raised edge.
Can you match a specific vintage or washed colourway?
We can garment-dye to a submitted swatch or Pantone reference and add an enzyme wash for a softened, slightly faded surface. Garment-dyed batches carry a small tonal variation between production lots, which is normal for the process.
How much do custom heavyweight cotton gym tees cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my heavyweight cotton gym tees arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make heavyweight cotton gym tees for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom heavyweight cotton gym tees in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Do you manufacture heavyweight cotton gym tees with a boxy fit?
Yes. Heavyweight cotton gym tees are made in a dense cotton or cotton-polyester jersey with a reinforced neck and a boxy or standard cut. Decoration options include screen print, puff print, DTF and embroidery, from 20–25 pieces.
Can a new activewear brand order private-label gym tops?
Yes. We produce full private label: your pattern, colourway, woven neck labels, printed size tags, hang tags and branded polybags. Send a logo or a sketch and the studio returns a free digital mockup within 24 hours, with unlimited revisions before approval.
Custom Heavyweight Cotton Gym Tees — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom heavyweight cotton gym tees, heavyweight t-shirt manufacturer, heavy cotton gym tee supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where heavyweight cotton gym tees are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a gym tops & t-shirts club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a gym tops & t-shirts apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every heavyweight cotton gym tees order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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