Custom Thermal Base Layer Tops
ZipaSports manufactures custom thermal base layer tops in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Ordered by outdoor bootcamps, strongman gyms and winter training programmes needing a first layer under a hoodie or shell.
The 220 GSM knit is brushed on the inside face to trap a warm air layer while the outer face stays smooth so a mid-layer slides over it. Raglan sleeves and flatlock seams keep bulk out of the shoulder, and the back hem is extended to stop the layer riding up during hinge movements. Branding is kept small and applied by heat transfer to avoid a stiff patch under a layer.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Thermal Base Layer Tops Specifications & Options
| Fabric / materials | 220 GSM brushed-inner polyester-spandex |
|---|---|
| Fabric | 220 GSM brushed-inner poly-spandex |
| Sleeve | Raglan with thumbhole option |
| Hem | Extended back tail |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Thermal Base Layer Tops Customisation Options
- Crew, mock or funnel neckline
- Brush density for climate
- Thumbholes on or off
- Compression or easy fit
- Heat transfer or sublimated branding
- Reflective detail at cuff and hem
- Full-length or three-quarter sleeve
- Matching thermal tights in the range
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Thermal Base Layer Tops — Frequently Asked Questions
What is the minimum order for custom thermal base layer tops?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are thermal base layer tops made from?
220 GSM brushed-inner polyester-spandex. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
How tight should a base layer be ordered?
A base layer works best in close contact with skin, so we cut it with negative ease across the chest. Buyers who want a layering piece rather than true compression can specify an easy fit block instead.
Does the brushed inner make the top slow to dry?
The brush is on the inner face only and the fibre is polyester, so moisture is moved to the smooth outer face and evaporates from there. It dries slower than an unbrushed interlock but far faster than a cotton layer.
Is there a matching bottom layer?
Yes. We produce thermal tights in the same 220 GSM brushed knit so a full base layer set can be ordered in one colourway and one dye lot.
How much do custom thermal base layer tops cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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