Custom Thermal Base Layer Tops
ZipaSports is a custom thermal base layer top manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing thermal base layer tops in 240–300 GSM polyester-spandex or nylon-spandex 4-way stretch with flatlock seams and brushed inner faces for sports clubs and academies, gyms and fitness studios, startup activewear brands, distributors and retailers, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
The 220 GSM knit is brushed on the inside face to trap a warm air layer while the outer face stays smooth so a mid-layer slides over it. Raglan sleeves and flatlock seams keep bulk out of the shoulder, and the back hem is extended to stop the layer riding up during hinge movements. Branding is kept small and applied by heat transfer to avoid a stiff patch under a layer.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Thermal Base Layer Tops Specifications & Options
| Fabric / materials | 220 GSM brushed-inner polyester-spandex |
|---|---|
| Fabric | 220 GSM brushed-inner poly-spandex |
| Sleeve | Raglan with thumbhole option |
| Hem | Extended back tail |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Thermal Base Layer Tops Customisation Options
- Crew, mock or funnel neckline
- Brush density for climate
- Thumbholes on or off
- Compression or easy fit
- Heat transfer or sublimated branding
- Reflective detail at cuff and hem
- Full-length or three-quarter sleeve
- Matching thermal tights in the range
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Thermal Base Layer Tops — Frequently Asked Questions
What is the minimum order for custom thermal base layer tops?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are thermal base layer tops made from?
220 GSM brushed-inner polyester-spandex. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
How tight should a base layer be ordered?
A base layer works best in close contact with skin, so we cut it with negative ease across the chest. Buyers who want a layering piece rather than true compression can specify an easy fit block instead.
Does the brushed inner make the top slow to dry?
The brush is on the inner face only and the fibre is polyester, so moisture is moved to the smooth outer face and evaporates from there. It dries slower than an unbrushed interlock but far faster than a cotton layer.
Is there a matching bottom layer?
Yes. We produce thermal tights in the same 220 GSM brushed knit so a full base layer set can be ordered in one colourway and one dye lot.
How much do custom thermal base layer tops cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my thermal base layer tops arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make thermal base layer tops for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom thermal base layer tops in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Do you make thermal base layer tops for winter training?
Yes. Thermal base layer tops are made in 240–300 GSM polyester-spandex or nylon-spandex 4-way stretch with flatlock seams and a brushed inner face. They are sublimated or embroidered to your design from 20–25 pieces per design.
Are you a gym t-shirt manufacturer or a trading company?
ZipaSports is the factory. Every gym top is patterned, cut, printed or embroidered, sewn and inspected in our own facility in Sialkot, Pakistan, which has been running since 2005. You speak to the production team, not an agent.
Custom Thermal Base Layer Tops — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom thermal base layer tops, base layer manufacturer, thermal base layer supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where thermal base layer tops are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a gym tops & t-shirts club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a gym tops & t-shirts apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every thermal base layer tops order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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Who orders custom thermal base layer tops? Startups, clubs, academies & more
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