Custom Puffer Vests
ZipaSports manufactures custom puffer vests in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Gyms in colder markets order puffer vests as coach and sideline layers, and athleisure brands run them as autumn-winter hero pieces under private label.
Horizontal or chevron quilt channels are sewn through a downproof woven polyester shell and filled with lofted synthetic insulation that keeps warmth when damp. The full-length zip closes to a chin guard, armholes are bound with stretch binding to seal heat, and both hand pockets are zipped. Logos are embroidered on the chest or applied as high-density heat transfers.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Puffer Vests Specifications & Options
| Fabric / materials | Downproof woven polyester shell; lofted synthetic-fill quilting; stretch-bound armholes |
|---|---|
| Quilting | Horizontal, chevron or custom channel patterns |
| Closure | Full-length zip with chin guard and inner storm flap |
| Pockets | Two zipped hand pockets; inner phone pocket |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Puffer Vests Customisation Options
- Any Pantone shell colour with contrast lining
- Custom quilt-channel patterns and stitch spacing
- Embroidered or high-density heat-transfer logos
- Detachable or fixed hood variants
- Longline and cropped women's blocks
- Custom zip pullers and branded snap trims
- Inner zip pocket and media loop
- Hangtags, woven labels and retail polybags
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Puffer Vests — Frequently Asked Questions
What is the minimum order for custom puffer vests?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are puffer vests made from?
Downproof woven polyester shell; lofted synthetic-fill quilting; stretch-bound armholes. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
How warm is the synthetic fill compared with down?
The synthetic insulation we quilt in gives comparable warmth to mid-fill down at this garment weight, and unlike down it keeps insulating when wet from rain or sweat. It is also fully animal-free, which many brands specify.
Will the fill migrate or clump after washing?
No. The insulation is stitched through every channel rather than loose-blown, so it cannot shift between chambers. Machine wash cold, tumble dry low with dryer balls, and the loft recovers fully.
Can the vest be layered over hoodies for a streetwear fit?
Yes. We recommend the oversized block, which is graded roomier through the chest and armhole specifically to sit over 350 GSM hoodies. Your mockup shows both regular and oversized measurement charts.
How much do custom puffer vests cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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