Custom Full-Bust Sports Bras
ZipaSports manufactures custom full-bust sports bras in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Ordered by inclusive activewear brands whose range must support customers a standard compression bra does not fit.
The build uses power-mesh side wings to anchor the band, wide padded straps to spread shoulder load, and a four-row hook-and-eye closure so band tension can be adjusted properly. The cup is moulded and seamed for shape retention, and the underband is a firm elastic in a double-layer casing.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Full-Bust Sports Bras Specifications & Options
| Fabric / materials | 280 GSM nylon-spandex shell with power-mesh wings |
|---|---|
| Fabric | 280 GSM nylon-spandex, power mesh |
| Straps | Wide padded, adjustable |
| Closure | Four-row hook and eye |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Full-Bust Sports Bras Customisation Options
- Strap width and padding depth
- Hook row count and band grading
- Moulded or seamed cup construction
- Front or back adjustment
- Mesh back panel for ventilation
- Tonal heat transfer branding
- Extended band and bust grading
- Matched legging in the same shade
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Full-Bust Sports Bras — Frequently Asked Questions
What is the minimum order for custom full-bust sports bras?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are full-bust sports bras made from?
280 GSM nylon-spandex shell with power-mesh wings. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Why does band grading matter more than cup shape here?
The underband carries most of the support in a sports bra. Grading band and bust separately, rather than scaling one pattern up, is what makes a larger size fit rather than simply be bigger.
Do wide padded straps really reduce shoulder pressure?
Yes, because load is spread over a larger surface. Padding also stops the strap edge cutting in, which is the most common complaint on high-support bras.
Can this be produced in our own size chart?
Yes. We grade to submitted charts including extended band and bust ranges, which is usually necessary for brands committed to an inclusive size offer.
How much do custom full-bust sports bras cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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