Custom Full-Bust Sports Bras
ZipaSports is a custom full-bust sports bra manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing full-bust and plus-size sports bras in supportive 4-way stretch, with graded cup and band sizing for startup activewear brands, gyms and fitness studios, yoga and pilates studios, teamwear distributors and retailers, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
The build uses power-mesh side wings to anchor the band, wide padded straps to spread shoulder load, and a four-row hook-and-eye closure so band tension can be adjusted properly. The cup is moulded and seamed for shape retention, and the underband is a firm elastic in a double-layer casing.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Full-Bust Sports Bras Specifications & Options
| Fabric / materials | 280 GSM nylon-spandex shell with power-mesh wings |
|---|---|
| Fabric | 280 GSM nylon-spandex, power mesh |
| Straps | Wide padded, adjustable |
| Closure | Four-row hook and eye |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Full-Bust Sports Bras Customisation Options
- Strap width and padding depth
- Hook row count and band grading
- Moulded or seamed cup construction
- Front or back adjustment
- Mesh back panel for ventilation
- Tonal heat transfer branding
- Extended band and bust grading
- Matched legging in the same shade
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Full-Bust Sports Bras — Frequently Asked Questions
What is the minimum order for custom full-bust sports bras?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are full-bust sports bras made from?
280 GSM nylon-spandex shell with power-mesh wings. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Why does band grading matter more than cup shape here?
The underband carries most of the support in a sports bra. Grading band and bust separately, rather than scaling one pattern up, is what makes a larger size fit rather than simply be bigger.
Do wide padded straps really reduce shoulder pressure?
Yes, because load is spread over a larger surface. Padding also stops the strap edge cutting in, which is the most common complaint on high-support bras.
Can this be produced in our own size chart?
Yes. We grade to submitted charts including extended band and bust ranges, which is usually necessary for brands committed to an inclusive size offer.
How much do custom full-bust sports bras cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my full-bust sports bras arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make full-bust sports bras for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom full-bust sports bras in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Do you manufacture full-bust and plus-size sports bras?
Yes. We grade full-bust sports bras to your own size chart in adult sizes up to 4XL for women, using supportive 4-way stretch nylon-spandex with wide underbands. Minimum order is 20–25 pieces per design, lower on request.
Which fabrics do you use for sports bras and seamless gym wear?
Sports bras are typically made in nylon-spandex or polyester-spandex 4-way stretch at 240–300 GSM with 12–20% elastane, squat-proof. Seamless pieces use nylon-elastane circular knit at 180–260 GSM. GRS-certified recycled polyester is available on request.
Custom Full-Bust Sports Bras — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom full-bust sports bras, full bust sports bra manufacturer, full bust sports bras supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where full-bust sports bras are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a sports bras & seamless club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a sports bras & seamless apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every full-bust sports bras order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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