Custom Gym Bodysuits
ZipaSports is a custom gym bodysuit manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing one-piece gym bodysuits in seamless nylon-elastane knit, with matching bras and seamless shorts for startup activewear brands, gyms and fitness studios, yoga and pilates studios, teamwear distributors and retailers, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
The body is cut in 280 GSM nylon-spandex with a built-in shelf bra and a removable cup pocket, so no separate bra is needed. A three-snap gusset closure in the same fabric makes the piece practical to wear, and every seam is flatlocked to sit flat under a jacket. Branding is heat transferred to keep the surface smooth.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Gym Bodysuits Specifications & Options
| Fabric / materials | 280 GSM nylon-spandex with built-in shelf bra |
|---|---|
| Fabric | 280 GSM nylon-spandex |
| Bra | Built-in shelf with cup pocket |
| Closure | Three-snap gusset |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Gym Bodysuits Customisation Options
- Sleeveless, short or long sleeve
- Scoop, square or high neckline
- Open, strappy or solid back
- Shelf bra with or without cups
- Snap or plain gusset
- Ribbed, matt or peached fabric
- Thong or full-coverage leg line
- Tonal heat transfer branding
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Gym Bodysuits — Frequently Asked Questions
What is the minimum order for custom gym bodysuits?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are gym bodysuits made from?
280 GSM nylon-spandex with built-in shelf bra. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
How is a bodysuit sized when torso length varies?
Torso length is the critical measurement, not just bust and hip, so we grade on it separately. Supply your chart and we will set the body rise for your customer profile.
Is the snap gusset secure during training?
Three metal snaps set into a reinforced double-layer gusset hold firmly through squats and floor work. A single snap is what fails, so we do not specify one.
Does the built-in shelf bra give enough support?
It is medium impact, suited to studio, weights and pilates. For running or plyometrics we recommend wearing a separate high-impact bra or specifying a reinforced internal band.
How much do custom gym bodysuits cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my gym bodysuits arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make gym bodysuits for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom gym bodysuits in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Can you make custom gym bodysuits for a new activewear label?
Yes. We produce one-piece gym bodysuits in seamless nylon-elastane circular knit, typically 180–260 GSM, with your own woven labels and packaging. Orders start at 20–25 pieces per design and the digital mockup is free within 24 hours.
What is your minimum order for custom sports bras?
The minimum order is 20–25 pieces per design, and lower quantities are possible on request for sample runs or small studio orders. There is no MOQ limit for established sportswear brands and companies, so you can scale from a first drop to full production.
Custom Gym Bodysuits — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom gym bodysuits, gym bodysuit manufacturer, gym bodysuits supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where gym bodysuits are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a sports bras & seamless club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a sports bras & seamless apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every gym bodysuits order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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Who orders custom gym bodysuits? Startups, clubs, academies & more
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