Custom Cold-Weather Base Layer Tops
ZipaSports is a custom cold-weather base layer tops manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing custom cold-weather base layer tops in 240–300 GSM polyester-spandex 4-way stretch with 12–20% elastane and flatlock seams for high-school and college football programmes, youth and flag football leagues, semi-pro clubs, teamwear dealers and startup sportswear brands, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
The body is 260 GSM poly-spandex with a brushed inner face that traps warm air while staying thin enough to sit under shoulder pads. A mock neck rises just above the pad collar, raglan sleeves keep seams off the pad edge, and thumbhole cuffs stop the sleeve riding up inside a glove. Programme marks are printed by heat transfer to avoid a stitched ridge under pads.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Cold-Weather Base Layer Tops Specifications & Options
| Fabric / materials | 260 GSM brushed poly-spandex, four-way stretch |
|---|---|
| Fabric | 260 GSM brushed poly-spandex |
| Neck | Mock neck above the pad collar |
| Cuffs | Thumbhole cuffs, flatlock finished |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Cold-Weather Base Layer Tops Customisation Options
- Mock neck or crew neck
- Thumbhole or plain cuff
- Brushed or smooth inner face
- Half-zip version for staff
- Team colourway or plain base colour
- Heat transfer programme mark
- Matching compression leggings
- Youth grading on the same artwork
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Cold-Weather Base Layer Tops — Frequently Asked Questions
What is the minimum order for custom cold-weather base layer tops?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are cold-weather base layer tops made from?
260 GSM brushed poly-spandex, four-way stretch. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Is it thin enough to wear under shoulder pads?
Yes. The brushed face adds warmth without loft, and raglan sleeves keep the shoulder seam away from where a pad arch presses.
How does it differ from a padded compression top?
This carries no padding. It is a thermal layer for warmth only, and is often worn under a padded top rather than instead of one.
Will the brushed face lose its warmth after washing?
Wash cold and skip fabric softener, which coats the brushed fibres and flattens them. Dried flat or on low heat, the inner face holds its loft across a season.
How much do custom cold-weather base layer tops cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my cold-weather base layer tops arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make cold-weather base layer tops for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom cold-weather base layer tops in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Can you make cold-weather base layers for a whole football roster?
Yes. We make custom cold-weather base layer tops in 4-way stretch polyester-spandex with flatlock seams, in team colours with sublimated numbers or logos. Full-roster orders are normal for us; the minimum is 20–25 pieces per design, lower on request.
Can you supply American football uniforms wholesale to teamwear dealers?
Yes. We supply dealers, distributors and kit suppliers with wholesale football uniforms under their own labels — woven neck labels, printed size tags, hang tags and branded polybags. Bulk production runs 15–25 business days after design approval, with express at 7–12 days.
Custom Cold-Weather Base Layer Tops — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom cold-weather base layer tops, football base layer manufacturer, thermal base layer tops supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where cold-weather base layer tops are cut, printed, sewn and inspected under one roof. Whether you are sourcing as an American football club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As an American football apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every cold-weather base layer tops order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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Who orders custom cold-weather base layer tops? Startups, clubs, academies & more
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