Custom Long-Sleeve Base Layers
ZipaSports is a custom handball long-sleeve base layers manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing long-sleeve base layers in 180–220 GSM poly-spandex with flatlock seams, or 240–300 GSM 4-way stretch with 12–20% elastane, in club colourways for handball clubs, school and university teams, academies and teamwear distributors, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
Cut from 240–300 GSM nylon-spandex on a second-skin block, with flatlock stitching throughout, mesh underarm gussets and thumb-loop cuffs that anchor sleeves during warm-ups. Panels take full sublimation in club colours, or crests by heat transfer on solid shades.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Long-Sleeve Base Layers Specifications & Options
| Fabric / materials | 240–300 GSM nylon-spandex; flatlock seams; thumb-loop cuffs |
|---|---|
| Fit | Second-skin compression or relaxed cut |
| Cuffs | Thumb loops to anchor sleeves |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Long-Sleeve Base Layers Customisation Options
- Full sublimation or solid Pantone shades
- Compression or relaxed fit blocks
- Thumb-loop or plain elastic cuffs
- Mesh underarm ventilation gussets
- Crew or mock-neck collar heights
- Youth through adult 5XL sizing
- Contrast flatlock thread colours
- Printed inside-neck size and care labels
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Long-Sleeve Base Layers — Frequently Asked Questions
What is the minimum order for custom long-sleeve base layers?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are long-sleeve base layers made from?
240–300 GSM nylon-spandex; flatlock seams; thumb-loop cuffs. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Can players wear these under match jerseys legally?
Most leagues require undergarment sleeves to match the jersey's dominant colour, and we Pantone-match base layers to your kit precisely so referees have nothing to flag. Confirm your federation's wording before finalising colours.
What does the compression cut actually do?
The 240–300 GSM nylon-spandex applies light, even pressure that supports muscles and speeds moisture transfer off the skin, keeping players warm in cold halls without bulk under the jersey.
How do I keep the fabric performing?
Wash cool after each wear, skip softener — it clogs the wicking structure — and air dry. Treated this way the elastane keeps its recovery for multiple seasons.
How much do custom long-sleeve base layers cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my long-sleeve base layers arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make long-sleeve base layers for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom long-sleeve base layers in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Can you supply long-sleeve base layers under our handball jerseys?
Yes. Long-sleeve handball base layers are made in 180–220 GSM poly-spandex with flatlock seams, or 240–300 GSM 4-way stretch, colour-matched to your jerseys. Minimum order 20–25 pieces per design, with no MOQ limit for established brands.
Which handball products can you manufacture?
We make handball jerseys, long-sleeve jerseys, women's and junior kits, game and training shorts, goalkeeper kits, padded goalkeeper tops and trousers, compression tops and tights, base layers, training bibs, polos, hoodies, joggers, travel tracksuits, warm-up jackets, socks, sweatbands, kit bags, ball bags and backpacks.
Custom Long-Sleeve Base Layers — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom handball long-sleeve base layers, handball base layer manufacturer, long sleeve base layer supplier handball — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where long-sleeve base layers are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a handball club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a handball apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every long-sleeve base layers order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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Who orders custom long-sleeve base layers? Startups, clubs, academies & more
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