Custom Long-Sleeve Base Layers
ZipaSports manufactures custom long-sleeve base layers in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Clubs order base layers for winter training blocks and cold sports halls, and teamwear brands run them as core under-jersey SKUs.
Cut from 240–300 GSM nylon-spandex on a second-skin block, with flatlock stitching throughout, mesh underarm gussets and thumb-loop cuffs that anchor sleeves during warm-ups. Panels take full sublimation in club colours, or crests by heat transfer on solid shades.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Long-Sleeve Base Layers Specifications & Options
| Fabric / materials | 240–300 GSM nylon-spandex; flatlock seams; thumb-loop cuffs |
|---|---|
| Fit | Second-skin compression or relaxed cut |
| Cuffs | Thumb loops to anchor sleeves |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Long-Sleeve Base Layers Customisation Options
- Full sublimation or solid Pantone shades
- Compression or relaxed fit blocks
- Thumb-loop or plain elastic cuffs
- Mesh underarm ventilation gussets
- Crew or mock-neck collar heights
- Youth through adult 5XL sizing
- Contrast flatlock thread colours
- Printed inside-neck size and care labels
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Long-Sleeve Base Layers — Frequently Asked Questions
What is the minimum order for custom long-sleeve base layers?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are long-sleeve base layers made from?
240–300 GSM nylon-spandex; flatlock seams; thumb-loop cuffs. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Can players wear these under match jerseys legally?
Most leagues require undergarment sleeves to match the jersey's dominant colour, and we Pantone-match base layers to your kit precisely so referees have nothing to flag. Confirm your federation's wording before finalising colours.
What does the compression cut actually do?
The 240–300 GSM nylon-spandex applies light, even pressure that supports muscles and speeds moisture transfer off the skin, keeping players warm in cold halls without bulk under the jersey.
How do I keep the fabric performing?
Wash cool after each wear, skip softener — it clogs the wicking structure — and air dry. Treated this way the elastane keeps its recovery for multiple seasons.
How much do custom long-sleeve base layers cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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