Custom Hi-Vis Trim Coveralls
ZipaSports manufactures custom hi-vis trim coveralls in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Roadworks contractors, rail maintenance firms and logistics yards order these when a standard coverall needs to be visible around moving plant.
The base garment is our 245 GSM poly-cotton twill coverall, overlaid with 50 mm retroreflective tape in twin bands around the body, sleeve cuffs and lower legs, stitched down both edges so the tape cannot lift. Fluorescent yellow or orange yokes and sleeve panels can be combined with the tape, and the garment is designed to EN ISO 20471 visibility requirements — compliance documentation support on request. Logos are heat transferred or embroidered clear of the reflective bands so nothing interrupts the retroreflective run.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Hi-Vis Trim Coveralls Specifications & Options
| Fabric / materials | 245 GSM poly-cotton twill with fluorescent panels and 50 mm retroreflective tape |
|---|---|
| Fabric | 245 GSM poly-cotton twill with fluorescent yoke panels |
| Reflective | 50 mm retroreflective tape, twin bands, edge-stitched |
| Visibility | Designed to EN ISO 20471 visibility requirements — compliance documentation support on request |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Hi-Vis Trim Coveralls Customisation Options
- Fluorescent yellow or fluorescent orange panel colour
- Segmented or continuous retroreflective banding
- Banding on body only, or body plus sleeves and legs
- Contrast lower body in navy or black to hide soiling
- Concealed zip or press-stud front placket
- ID card holder loop and radio tab on the chest
- Heat transfer logos positioned clear of the tape
- Fully custom size charts and tall leg grading
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Hi-Vis Trim Coveralls — Frequently Asked Questions
What is the minimum order for custom hi-vis trim coveralls?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are hi-vis trim coveralls made from?
245 GSM poly-cotton twill with fluorescent panels and 50 mm retroreflective tape. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Where should logos sit on a hi-vis coverall?
Always clear of the retroreflective bands, typically on the chest above the tape or on the back panel between bands. Printing over tape kills its return, so we plan placements on the mock-up before production.
How is the reflective tape attached?
It is stitched down both long edges with lockstitch and bar-tacked at the joins, rather than heat pressed alone. Stitched tape survives industrial laundering far better and will not peel at the corners.
Does washing reduce the reflectivity?
Retroreflective performance drops gradually with abrasion and very hot washing. Launder at 40°C, avoid bleach and fabric softener, and replace garments once the tape looks scuffed or grey rather than bright.
How much do custom hi-vis trim coveralls cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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