Custom Insulated Bib Overalls
ZipaSports manufactures custom insulated bib overalls in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Cold-store crews, winter yard teams and outdoor plant operators order insulated bibs to layer under a jacket instead of wearing a full winter coverall.
The bib and leg are cut in 300 GSM poly-cotton twill and lined with quilted polyester wadding from bib to ankle, leaving the arms free for a separate jacket. Full-length two-way leg zips with an inner wind flap run from hem to hip so the bibs go on over boots, and the braces are elasticated with metal sliders and quick-release clips. The seat and knee carry a second layer of twill, and chest branding is embroidered on the bib panel.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Insulated Bib Overalls Specifications & Options
| Fabric / materials | 300 GSM poly-cotton twill with quilted polyester wadding lining |
|---|---|
| Shell fabric | 300 GSM poly-cotton twill |
| Lining | Quilted polyester wadding, bib to ankle |
| Leg zips | Full-length two-way with inner wind flap |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Insulated Bib Overalls Customisation Options
- Wadding weight tuned to cold-store or outdoor use
- Full-length or half-length leg zips
- Kneepad pockets with foam inserts
- Retroreflective banding on bib and lower legs
- Fleece-lined hand-warmer pockets on the bib
- Elasticated back panel for a closer fit
- Custom-dyed shell colours matched to brand Pantones
- Embroidered bib logo and printed leg branding
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Insulated Bib Overalls — Frequently Asked Questions
What is the minimum order for custom insulated bib overalls?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are insulated bib overalls made from?
300 GSM poly-cotton twill with quilted polyester wadding lining. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Why choose bibs over a full winter coverall?
Bibs let a worker shed the jacket indoors without stripping to base layers, which suits crews moving between a cold yard and a warm cab. They also layer over existing trousers rather than replacing them.
Do the leg zips let cold air in?
Each zip is backed by an internal wadded wind flap that overlaps the chain, so the seal stays closed under wind. Bar tacks at the top and bottom of each zip stop the slider working loose.
How do the braces adjust?
Elasticated webbing runs through metal sliders into quick-release clips at the bib, so length is set once and released in seconds. We can supply wider webbing where heavy tool belts are worn underneath.
How much do custom insulated bib overalls cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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