
Custom Lightweight Ripstop Coveralls
ZipaSports manufactures custom lightweight ripstop coveralls in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Oilfield service firms, agricultural contractors and export distributors in hot regions order ripstop coveralls where twill is too heavy for the climate.
The body uses a 200–220 GSM poly-cotton ripstop whose reinforcing grid stops a snag becoming a tear, at roughly two-thirds the weight of our standard twill coverall. Main seams are felled and double-stitched, the front closes with a nylon zip under a concealed placket, and the back carries a bi-swing action panel. Pockets are set with bar tacks at every stress point, and branding is embroidered or heat transferred.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Lightweight Ripstop Coveralls Specifications & Options
| Fabric / materials | 200–220 GSM poly-cotton ripstop |
|---|---|
| Fabric | 200–220 GSM poly-cotton ripstop |
| Seams | Felled and double-stitched with bar-tacked stress points |
| Back | Bi-swing action panel |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Lightweight Ripstop Coveralls Customisation Options
- 200 GSM or 220 GSM ripstop weights
- Elasticated waist or plain straight body
- Concealed zip or press-stud front
- Stud-tab or elasticated cuff finish
- Retroreflective banding for low-light yard work
- Extra thigh cargo and phone pockets
- Custom-dyed colourways matched to brand Pantones
- Embroidered chest and printed back-panel branding
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Lightweight Ripstop Coveralls — Frequently Asked Questions
What is the minimum order for custom lightweight ripstop coveralls?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are lightweight ripstop coveralls made from?
200–220 GSM poly-cotton ripstop. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
What does the ripstop grid actually do?
Heavier reinforcing yarns are woven in at regular intervals to form a grid, so a puncture or snag stops at the next thread instead of running into a long tear. It lets us drop overall weight without giving up practical durability.
Is ripstop cooler than twill?
At 200 GSM against our 245 GSM twill it is measurably lighter and more open, which crews notice in high heat. It will not feel like a jersey garment, but it is the lightest woven coverall we build.
How does ripstop handle repeated washing?
The poly-cotton blend holds colour and dries quickly, and felled seams keep the structure stable. Avoid chlorine bleach, which weakens the reinforcing yarns over time and dulls dyed shades.
How much do custom lightweight ripstop coveralls cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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