Custom Waterproof Shell Coveralls
ZipaSports is a custom waterproof shell coveralls manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing waterproof shell coveralls with taped seams, storm flaps and adjustable hoods for civils and groundworks contractors, utilities teams, farms and fisheries, PPE distributors, workwear brands, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
The shell is 190T–210T PU-coated polyester, cut generously so it goes over a coverall or fleece without restricting the shoulders, with taped internal seams on the body and hood. A two-way zip runs behind a double storm flap that closes with press studs, the hood is elasticated with a drawcord, and cuffs and ankles take hook-and-loop tabs. Long leg zips let crews step in wearing boots, and logos are heat transferred since stitching would perforate the coating.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Waterproof Shell Coveralls Specifications & Options
| Fabric / materials | 190T–210T PU-coated polyester with taped seams |
|---|---|
| Fabric | 190T–210T PU-coated polyester |
| Seams | Internally taped on body and hood |
| Front | Two-way zip behind double stud storm flap |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Waterproof Shell Coveralls Customisation Options
- Unlined shell or mesh-lined body for comfort
- Detachable stud-on hood or fixed hood
- Full-length leg zips for pulling on over boots
- Retroreflective banding on body, sleeves and legs
- Fluorescent yellow or orange shell colour
- Storm cuffs with inner knitted wrist seal
- Heat-transfer chest and back branding
- Oversized grading to fit over insulated coveralls
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Waterproof Shell Coveralls — Frequently Asked Questions
What is the minimum order for custom waterproof shell coveralls?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are waterproof shell coveralls made from?
190T–210T PU-coated polyester with taped seams. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Is this worn instead of or over a normal coverall?
It is cut as an over-layer, one size fuller through chest, seat and thigh so it fits over a twill coverall or a fleece. If you want it as a standalone garment we can grade it back to a regular fit.
Why heat transfer rather than embroidery?
Every stitch through a PU-coated shell is a hole in the waterproof layer. Heat transfer and welded badges keep the coating intact, which is why we do not embroider these garments.
How should waterproof shells be cared for?
Rinse mud off with cold water, hang to dry fully before folding, and machine wash gently at 30°C without softener. Never iron directly on the coating, as heat will soften and mark the PU film.
How much do custom waterproof shell coveralls cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my waterproof shell coveralls arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make waterproof shell coveralls for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom waterproof shell coveralls in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Are your waterproof shell coveralls seam-taped?
Yes. Waterproof shell coveralls are built with taped seams, storm flaps over the zip and adjustable hoods and cuffs, in your colourway with printed or heat-transfer branding. Minimum order is 20–25 pieces per design, lower on request.
Where is your coverall factory and do you export to the UK and USA?
Our factory is in Sialkot, Punjab, Pakistan, and we ship worldwide. Air freight by DHL, FedEx or UPS takes 5–10 days to the UK, USA, Canada, Australia, Europe and the GCC, and sea freight for bulk orders takes 3–6 weeks.
Custom Waterproof Shell Coveralls — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom waterproof shell coveralls, waterproof shell coveralls manufacturer, waterproof shell coveralls supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where waterproof shell coveralls are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a coveralls & boiler suits club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a coveralls & boiler suits apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every waterproof shell coveralls order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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Who orders custom waterproof shell coveralls? Startups, clubs, academies & more
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