Custom Hi-Vis Polos
ZipaSports manufactures custom hi-vis polos in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Supervisors, facilities teams and airport ground handlers order hi-vis polos when they want a smarter alternative to a tee for client-facing crews.
We knit the fluorescent polyester piqué in the 200–240 GSM window, add a three-button placket, self-fabric collar and side vents, then band the torso and shoulders with 5cm retro-reflective tape. Chest logos run as embroidery or DTF; larger back identification runs as screen print or heat transfer.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Hi-Vis Polos Specifications & Options
| Fabric / materials | 200–240 GSM fluorescent polyester piqué with 5cm retro-reflective tape |
|---|---|
| Fabric | Fluorescent polyester piqué, 200–240 GSM |
| Reflective tape | 5cm retro-reflective, torso bands and shoulder braces |
| Placket | Two- or three-button with branded button option |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Hi-Vis Polos Customisation Options
- Fluorescent yellow or orange piqué with navy contrast trims
- Two- or three-button placket with branded buttons
- Short or long sleeve builds
- Chest embroidery or DTF logo application
- Chest pocket and pen-slot additions
- Sewn or heat-applied 5cm tape layouts
- Women's cut and custom size charts
- Woven neck labels and private label packaging
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Hi-Vis Polos — Frequently Asked Questions
What is the minimum order for custom hi-vis polos?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are hi-vis polos made from?
200–240 GSM fluorescent polyester piqué with 5cm retro-reflective tape. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
What is the difference between piqué and birdseye for hi-vis?
Piqué has a textured face and a smarter, heavier hand in the 200–240 GSM window, which suits supervisor and front-of-house roles. Birdseye is lighter and more open for maximum airflow. Both carry the same 5cm retro-reflective tape layouts.
Do you offer women's cuts?
Yes, we grade a dedicated women's block from XS–4XL with shaped side seams and a shorter body length. Mixed-gender orders can combine both blocks under one design at no change to the order structure.
Will chest embroidery pucker the knit?
We run chest embroidery over a cutaway stabiliser matched to the piqué so logos sit flat after laundering. Very fine text is redrawn to a minimum stitch size at the mockup stage to keep lettering crisp on the textured face.
How much do custom hi-vis polos cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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