Custom Hi-Vis Polos
ZipaSports is a custom hi-vis polos manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing hi-vis polos in polyester piqué with reflective banding and embroidered chest branding for facilities companies, logistics and warehouse operators, councils, PPE distributors, workwear brands, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
We knit the fluorescent polyester piqué in the 200–240 GSM window, add a three-button placket, self-fabric collar and side vents, then band the torso and shoulders with 5cm retro-reflective tape. Chest logos run as embroidery or DTF; larger back identification runs as screen print or heat transfer.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Hi-Vis Polos Specifications & Options
| Fabric / materials | 200–240 GSM fluorescent polyester piqué with 5cm retro-reflective tape |
|---|---|
| Fabric | Fluorescent polyester piqué, 200–240 GSM |
| Reflective tape | 5cm retro-reflective, torso bands and shoulder braces |
| Placket | Two- or three-button with branded button option |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Hi-Vis Polos Customisation Options
- Fluorescent yellow or orange piqué with navy contrast trims
- Two- or three-button placket with branded buttons
- Short or long sleeve builds
- Chest embroidery or DTF logo application
- Chest pocket and pen-slot additions
- Sewn or heat-applied 5cm tape layouts
- Women's cut and custom size charts
- Woven neck labels and private label packaging
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Hi-Vis Polos — Frequently Asked Questions
What is the minimum order for custom hi-vis polos?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are hi-vis polos made from?
200–240 GSM fluorescent polyester piqué with 5cm retro-reflective tape. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
What is the difference between piqué and birdseye for hi-vis?
Piqué has a textured face and a smarter, heavier hand in the 200–240 GSM window, which suits supervisor and front-of-house roles. Birdseye is lighter and more open for maximum airflow. Both carry the same 5cm retro-reflective tape layouts.
Do you offer women's cuts?
Yes, we grade a dedicated women's block from XS–4XL with shaped side seams and a shorter body length. Mixed-gender orders can combine both blocks under one design at no change to the order structure.
Will chest embroidery pucker the knit?
We run chest embroidery over a cutaway stabiliser matched to the piqué so logos sit flat after laundering. Very fine text is redrawn to a minimum stitch size at the mockup stage to keep lettering crisp on the textured face.
How much do custom hi-vis polos cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my hi-vis polos arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make hi-vis polos for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom hi-vis polos in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Can we order hi-vis polos with department names embroidered on them?
Yes. We embroider company logos, department names and job titles on hi-vis polos, and can run separate colours per team. Minimum order is 20–25 pieces per design, with no MOQ limit for established companies and brands.
Where is your hi-vis workwear factory and do you export to the UK and USA?
Our factory is in Sialkot, Punjab, Pakistan, and we ship worldwide. Air freight by DHL, FedEx or UPS takes 5–10 days to the UK, USA, Canada, Australia, Europe and the GCC, while sea freight for bulk orders takes 3–6 weeks.
Custom Hi-Vis Polos — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom hi-vis polos, hi-vis polos manufacturer, hi-vis polos supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where hi-vis polos are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a hi-vis & safety wear club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a hi-vis & safety wear apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every hi-vis polos order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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Who orders custom hi-vis polos? Startups, clubs, academies & more
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