Custom Hi-Vis T-Shirts
ZipaSports manufactures custom hi-vis t-shirts in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Utility contractors, logistics yards and civil engineering crews order these as daily-issue shirts with department logos printed on the chest and back.
The birdseye knit structure moves sweat off the skin and keeps the fluorescent shade stable through long outdoor shifts. We apply 5cm retro-reflective tape around the torso and over the shoulders, sewn or heat-applied, and print chest and back logos by screen print, DTF or dye sublimation on the polyester face.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Hi-Vis T-Shirts Specifications & Options
| Fabric / materials | Fluorescent polyester birdseye knit with 5cm retro-reflective tape |
|---|---|
| Fabric | Fluorescent polyester birdseye knit |
| Reflective tape | 5cm retro-reflective, torso bands and shoulder braces |
| Sleeves | Short or long sleeve builds |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Hi-Vis T-Shirts Customisation Options
- Fluorescent yellow or orange with contrast yoke options
- Short or long sleeve builds
- Segmented heat-applied or sewn 5cm tape
- Chest, back and sleeve print placements
- Screen print, DTF or dye sublimation branding
- Ribbed or self-fabric neck with woven label
- Women's cut and tall-fit size charts
- Private label packaging with barcoded polybags
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Hi-Vis T-Shirts — Frequently Asked Questions
What is the minimum order for custom hi-vis t-shirts?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are hi-vis t-shirts made from?
Fluorescent polyester birdseye knit with 5cm retro-reflective tape. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Will the fabric feel sweaty in warm climates?
The birdseye knit has an open cell structure that wicks moisture and lets air move through the shirt. It is the construction we recommend for GCC facilities crews and summer site work in the UK and US, where cotton tees would stay damp.
How does the sizing run?
We grade adult XS–5XL and women's XS–4XL, and can build fully custom size charts including tall fits for long-torso crews. A dimensioned size chart is included with your free mockup so you can check chest and length measurements before sampling.
Can the tape be heat-applied instead of sewn?
Yes. Segmented heat-applied tape flexes with the knit and feels lighter on a tee, while sewn tape is the harder-wearing choice for garments going through frequent rough laundering. We advise on the right option once we know your wash regime.
How much do custom hi-vis t-shirts cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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