
Custom Hi-Vis T-Shirts
ZipaSports is a custom hi-vis t-shirts manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing hi-vis t-shirts in breathable polyester with reflective banding designed to EN ISO 20471 visibility requirements for construction firms, logistics and warehouse operators, event and stewarding companies, PPE distributors, workwear brands, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
The birdseye knit structure moves sweat off the skin and keeps the fluorescent shade stable through long outdoor shifts. We apply 5cm retro-reflective tape around the torso and over the shoulders, sewn or heat-applied, and print chest and back logos by screen print, DTF or dye sublimation on the polyester face.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Hi-Vis T-Shirts Specifications & Options
| Fabric / materials | Fluorescent polyester birdseye knit with 5cm retro-reflective tape |
|---|---|
| Fabric | Fluorescent polyester birdseye knit |
| Reflective tape | 5cm retro-reflective, torso bands and shoulder braces |
| Sleeves | Short or long sleeve builds |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Hi-Vis T-Shirts Customisation Options
- Fluorescent yellow or orange with contrast yoke options
- Short or long sleeve builds
- Segmented heat-applied or sewn 5cm tape
- Chest, back and sleeve print placements
- Screen print, DTF or dye sublimation branding
- Ribbed or self-fabric neck with woven label
- Women's cut and tall-fit size charts
- Private label packaging with barcoded polybags
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Hi-Vis T-Shirts — Frequently Asked Questions
What is the minimum order for custom hi-vis t-shirts?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are hi-vis t-shirts made from?
Fluorescent polyester birdseye knit with 5cm retro-reflective tape. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Will the fabric feel sweaty in warm climates?
The birdseye knit has an open cell structure that wicks moisture and lets air move through the shirt. It is the construction we recommend for GCC facilities crews and summer site work in the UK and US, where cotton tees would stay damp.
How does the sizing run?
We grade adult XS–5XL and women's XS–4XL, and can build fully custom size charts including tall fits for long-torso crews. A dimensioned size chart is included with your free mockup so you can check chest and length measurements before sampling.
Can the tape be heat-applied instead of sewn?
Yes. Segmented heat-applied tape flexes with the knit and feels lighter on a tee, while sewn tape is the harder-wearing choice for garments going through frequent rough laundering. We advise on the right option once we know your wash regime.
How much do custom hi-vis t-shirts cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my hi-vis t-shirts arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make hi-vis t-shirts for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom hi-vis t-shirts in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
What is your minimum order for branded hi-vis t-shirts?
Minimum order is 20–25 pieces per design, and lower quantities are possible on request for small teams. Established companies and workwear brands have no MOQ limit. Every hi-vis t-shirt carries reflective banding and your printed or embroidered logo.
What is your minimum order for custom hi-vis clothing?
Minimum order is 20–25 pieces per design, and lower quantities are possible on request for small teams or sample runs. There is no MOQ limit for established workwear brands and companies, so repeat buyers can order any quantity.
Custom Hi-Vis T-Shirts — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom hi-vis t-shirts, hi-vis t-shirts manufacturer, hi-vis t-shirts supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where hi-vis t-shirts are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a hi-vis & safety wear club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a hi-vis & safety wear apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every hi-vis t-shirts order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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