Custom Work Base Layer Tops
ZipaSports manufactures custom work base layer tops in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Cold-store operators, winter site crews and outdoor engineering teams order base layers as the first layer under coveralls and fleeces.
The knit is 240–280 GSM brushed-back poly-spandex, which traps a thin layer of warm air against the skin while still moving sweat outwards, cut close so it does not bunch under a coverall. Seams are flatlocked to lie flush under layers, the neckline is a low crew or quarter-zip stand, and the cuffs carry optional thumb loops that stop the sleeve riding up inside a jacket. Branding stays small, heat transferred at the chest and nape so nothing rubs under a shoulder strap.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Work Base Layer Tops Specifications & Options
| Fabric / materials | 240–280 GSM brushed-back poly-spandex |
|---|---|
| Fabric | 240–280 GSM brushed-back poly-spandex |
| Seams | Flatlocked to sit flush under layers |
| Neck | Low crew or quarter-zip stand |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Work Base Layer Tops Customisation Options
- 240 GSM midweight or 280 GSM heavyweight knit
- Crew neck or quarter-zip stand collar
- Thumb-loop or plain cuffs
- Extended body length to stay tucked
- Women's block with shaped side seams
- Anti-odour finish applied at dyeing stage
- Contrast panel colour for department coding
- Matching leggings on the same knit
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Work Base Layer Tops — Frequently Asked Questions
What is the minimum order for custom work base layer tops?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are work base layer tops made from?
240–280 GSM brushed-back poly-spandex. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
How tight should a base layer be?
Close enough to sit against the skin without compression marks, since air gaps stop it working. We grade it about two sizes closer than our work tees, so a worker usually takes the same nominal size and gets a snug fit.
Will it still work when the wearer is sweating hard?
The brushed back holds warmth while the face of the fabric spreads moisture outwards to the next layer. It manages far better than a cotton vest, which stays wet and pulls heat away once work stops.
How should base layers be washed?
Wash at 40°C without fabric softener, which clogs the fibre and reduces wicking, and dry flat or on a low tumble. Avoid bleach, as it degrades the spandex content and the garment loses its close fit.
How much do custom work base layer tops cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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