Custom Caps
ZipaSports manufactures custom caps in Sialkot, Pakistan, with a minimum order of 20-25 pieces per design and 15-25 business day production. Cricket clubs order matching playing caps, brands commission private-label headwear ranges, and gyms and event organisers add caps to merchandise. Your logo becomes a free digital mockup within 24 hours, produced by the in-house design studio.
Panels are cut in polyester or poly-cotton options, with structured and unstructured profiles and adjustable or fitted closures. Crests are applied by multi-head embroidery, with puff print, DTF transfer and sublimated panels available for larger graphics. You supply the logo, colours and closure preference; caps arrive finished with your own woven labels and hang tags if required.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Caps Specifications & Fabric Options
| Fabric options | Polyester or poly-cotton panel options; mesh-back trucker style available |
|---|---|
| Profiles | Structured or unstructured; curved or flat peak |
| Closure | Adjustable strap, snapback or fitted |
| Decoration | Multi-head embroidery, puff print, DTF transfer or sublimated panels |
| Minimum order | 20-25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5-7 days at cost, credited on bulk order |
| Production time | 15-25 business days after design approval; express 7-12 days |
| Shipping | Worldwide - DHL/FedEx/UPS express 5-10 days; sea freight for bulk |
| Private label | Woven labels, printed tags, hang tags, branded polybags |
Caps Customisation Options
- Embroidered 3D puff or flat-stitch front crest
- Any panel colourway, matched to Pantone references
- Curved or flat peak with contrast underbrim
- Snapback, strap or fitted closures
- Side and back embroidery for sponsor marks
- Sublimated all-over print panels
- Own-brand woven label and hang tag
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Caps — Frequently Asked Questions
What is the minimum order for custom caps?
20-25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What decoration methods are available for caps?
Multi-head embroidery is standard for crests, including raised puff embroidery. Puff print, DTF transfer and sublimated panels are used for larger or full-colour graphics, all applied in-house.
Can caps be made for a clothing brand rather than a team?
Yes. ZipaSports produces OEM and private-label headwear, with your woven labels, printed tags and packaging, and there is no MOQ limit for sportswear brands and companies.
How long does a custom cap order take?
15-25 business days after design approval, or 7-12 days on the express service at additional cost. The free digital mockup arrives within 24 hours and a physical sample takes 5-7 days at cost.
Do you ship cap orders to the UK, USA and Australia?
Yes. Orders ship worldwide from Sialkot, Pakistan by DHL, FedEx or UPS in 5-10 days. The UK, USA and Australia are among our main export markets.
How much do custom caps cost?
Pricing for custom caps depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
