Custom Caps
ZipaSports is a custom caps manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing custom embroidered caps, six-panel structured caps, mesh-back trucker caps and unstructured dad hats for gyms and CrossFit boxes, dance and cheer programmes, clubs and academies, brand owners and sourcing agents, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
Panels are cut in polyester or poly-cotton options, with structured and unstructured profiles and adjustable or fitted closures. Crests are applied by multi-head embroidery, with puff print, DTF transfer and sublimated panels available for larger graphics. You supply the logo, colours and closure preference; caps arrive finished with your own woven labels and hang tags if required.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Caps Specifications & Fabric Options
| Fabric options | Polyester or poly-cotton panel options; mesh-back trucker style available |
|---|---|
| Profiles | Structured or unstructured; curved or flat peak |
| Closure | Adjustable strap, snapback or fitted |
| Decoration | Multi-head embroidery, puff print, DTF transfer or sublimated panels |
| Minimum order | 20-25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5-7 days at cost, credited on bulk order |
| Production time | 15-25 business days after design approval; express 7-12 days |
| Shipping | Worldwide - DHL/FedEx/UPS express 5-10 days; sea freight for bulk |
| Private label | Woven labels, printed tags, hang tags, branded polybags |
Caps Customisation Options
- Embroidered 3D puff or flat-stitch front crest
- Any panel colourway, matched to Pantone references
- Curved or flat peak with contrast underbrim
- Snapback, strap or fitted closures
- Side and back embroidery for sponsor marks
- Sublimated all-over print panels
- Own-brand woven label and hang tag
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Caps — Frequently Asked Questions
What is the minimum order for custom caps?
20-25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What decoration methods are available for caps?
Multi-head embroidery is standard for crests, including raised puff embroidery. Puff print, DTF transfer and sublimated panels are used for larger or full-colour graphics, all applied in-house.
Can caps be made for a clothing brand rather than a team?
Yes. ZipaSports produces OEM and private-label headwear, with your woven labels, printed tags and packaging, and there is no MOQ limit for sportswear brands and companies.
How long does a custom cap order take?
15-25 business days after design approval, or 7-12 days on the express service at additional cost. The free digital mockup arrives within 24 hours and a physical sample takes 5-7 days at cost.
Do you ship cap orders to the UK, USA and Australia?
Yes. Orders ship worldwide from Sialkot, Pakistan by DHL, FedEx or UPS in 5-10 days. The UK, USA and Australia are among our main export markets.
How much do custom caps cost?
Pricing for custom caps depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my caps arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make caps for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom caps in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Do you export custom caps to the UK and USA?
Yes. We ship custom caps worldwide from Sialkot, Pakistan by DHL, FedEx or UPS in 5–10 days, or by sea freight for bulk in 3–6 weeks. Main markets are the UK, USA, Canada, Australia, Germany and the UAE.
Which headwear can you manufacture?
We make six-panel structured caps, snapbacks, fitted flat-peak caps, trucker caps, dad hats, five-panel camp caps, bucket hats, beanies, visors, sun hats, headbands, sweatbands, neck gaiters and balaclavas. Decoration options include embroidery, sublimation, screen print, DTF and applied patches.
Custom Caps — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom caps, custom cap manufacturer, caps supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where caps are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a caps & headwear club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a caps & headwear apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every caps order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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