Custom Headbands
ZipaSports is a custom headbands manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing custom sports headbands, sublimated team headbands, wide yoga headbands and matching wristbands for amateur and semi-pro clubs, school and academy programmes, event organisers, retailers and promotional-merchandise companies, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
Headbands are made in stretch polyester-spandex options that hold shape and manage sweat during play. Graphics are dye-sublimated across the full band for unlimited colours with no fading, cracking or peeling, with embroidery available for a single crest. Supply your logo, colours and width preference; you receive finished headbands packed under your own brand.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Headbands Specifications & Fabric Options
| Fabric options | Stretch polyester-spandex knit; wide or narrow band widths |
|---|---|
| Decoration | Full-band dye-sublimation or embroidered crest |
| Fit | One-size stretch fit; adult and youth widths |
| Colours | Unlimited sublimated colours, matched to Pantone references |
| Minimum order | 20-25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5-7 days at cost, credited on bulk order |
| Production time | 15-25 business days after design approval; express 7-12 days |
| Shipping | Worldwide - DHL/FedEx/UPS express 5-10 days; sea freight for bulk |
| Private label | Printed tags, hang tags, branded polybags |
Headbands Customisation Options
- Wide or narrow band widths
- All-over sublimated patterns and gradients
- Embroidered single-colour crest option
- Any colourway, matched to Pantone references
- Team name or slogan repeated around the band
- Adult and youth sizing
- Retail-ready tags and polybag packaging
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Headbands — Frequently Asked Questions
What is the minimum order for custom headbands?
20-25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are the headbands made of?
A stretch polyester-spandex knit that keeps its shape and manages sweat. Sublimation printing covers the full band; embroidery is used where a single stitched crest is preferred.
Will the printed design fade with washing?
No. Dye-sublimation bonds the design into the fibre rather than sitting on the surface, so the print does not fade, crack or peel through repeated wash cycles.
How long does a headband order take?
15-25 business days after design approval, or 7-12 days on the express service at additional cost. The free digital mockup is delivered within 24 hours.
Do you ship headband orders to Europe and the GCC?
Yes. Orders ship worldwide from Sialkot, Pakistan by DHL, FedEx or UPS in 5-10 days. Germany, wider Europe and the UAE and GCC are among our main export markets.
How much do custom headbands cost?
Pricing for custom headbands depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my headbands arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make headbands for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom headbands in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Do you make custom headbands for clubs and new brands?
Yes. ZipaSports manufactures custom headbands in our own factory in Sialkot, Pakistan, in stretch polyester-spandex knit, in wide or narrow band widths. Minimum order is 20–25 pieces per design, lower on request, with no MOQ limit for established sportswear brands.
Can a new clothing brand order private-label caps from you?
Yes. We produce private-label and OEM headwear with your own woven neck or inside labels, printed size tags, hang tags and branded polybags. Send a logo, sketch or reference and our studio returns a free digital mockup within 24 hours, with unlimited revisions before approval.
Custom Headbands — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom headbands, custom headband manufacturer, headbands supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where headbands are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a caps & headwear club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a caps & headwear apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every headbands order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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