Custom Headbands
ZipaSports manufactures custom sports headbands in Sialkot, Pakistan, with a minimum order of 20-25 pieces per design and 15-25 business day production. Basketball and tennis teams order them in club colours, gyms and studios sell them as branded accessories, and brands include them in fitness bundles. Your artwork is returned as a free digital mockup within 24 hours.
Headbands are made in stretch polyester-spandex options that hold shape and manage sweat during play. Graphics are dye-sublimated across the full band for unlimited colours with no fading, cracking or peeling, with embroidery available for a single crest. Supply your logo, colours and width preference; you receive finished headbands packed under your own brand.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Headbands Specifications & Fabric Options
| Fabric options | Stretch polyester-spandex knit; wide or narrow band widths |
|---|---|
| Decoration | Full-band dye-sublimation or embroidered crest |
| Fit | One-size stretch fit; adult and youth widths |
| Colours | Unlimited sublimated colours, matched to Pantone references |
| Minimum order | 20-25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5-7 days at cost, credited on bulk order |
| Production time | 15-25 business days after design approval; express 7-12 days |
| Shipping | Worldwide - DHL/FedEx/UPS express 5-10 days; sea freight for bulk |
| Private label | Printed tags, hang tags, branded polybags |
Headbands Customisation Options
- Wide or narrow band widths
- All-over sublimated patterns and gradients
- Embroidered single-colour crest option
- Any colourway, matched to Pantone references
- Team name or slogan repeated around the band
- Adult and youth sizing
- Retail-ready tags and polybag packaging
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Headbands — Frequently Asked Questions
What is the minimum order for custom headbands?
20-25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are the headbands made of?
A stretch polyester-spandex knit that keeps its shape and manages sweat. Sublimation printing covers the full band; embroidery is used where a single stitched crest is preferred.
Will the printed design fade with washing?
No. Dye-sublimation bonds the design into the fibre rather than sitting on the surface, so the print does not fade, crack or peel through repeated wash cycles.
How long does a headband order take?
15-25 business days after design approval, or 7-12 days on the express service at additional cost. The free digital mockup is delivered within 24 hours.
Do you ship headband orders to Europe and the GCC?
Yes. Orders ship worldwide from Sialkot, Pakistan by DHL, FedEx or UPS in 5-10 days. Germany, wider Europe and the UAE and GCC are among our main export markets.
How much do custom headbands cost?
Pricing for custom headbands depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
