Custom Anti-Blister Double-Layer Socks
ZipaSports manufactures custom anti-blister double-layer socks in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Ordered by ultra-distance runners, hiking groups, military suppliers and event organisers issuing kit for long days on foot.
Two knitted layers are joined only at the cuff and toe, so friction happens between the layers instead of between the sock and the skin. The inner layer is a fine wicking knit that stays close to the foot while the outer layer takes the abrasion from the shoe. The toe is hand-linked flat and the arch band is knitted firm so the two layers stay aligned over long distances.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Anti-Blister Double-Layer Socks Specifications & Options
| Fabric / materials | Twin-layer combed cotton-nylon-elastane, wicking inner skin |
|---|---|
| Construction | Two independent layers joined at cuff and toe |
| Inner | Fine wicking knit against the skin |
| Outer | Abrasion-resistant knit against the shoe |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Anti-Blister Double-Layer Socks Customisation Options
- Ankle, quarter or crew height
- Cushioning added between layers at heel and forefoot
- Firm or standard arch band tension
- Extended crew height for boot wear
- Jacquard branding on cuff and footbed
- Reinforced toe and heel yarn
- Left and right specific shaping
- Individual polybag with usage insert
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Anti-Blister Double-Layer Socks — Frequently Asked Questions
What is the minimum order for custom anti-blister double-layer socks?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are anti-blister double-layer socks made of?
Twin-layer combed cotton-nylon-elastane, wicking inner skin. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
How does a double layer prevent blisters?
Blisters come from skin being rubbed by fabric. With two layers, the movement is absorbed between the layers, so the inner skin travels with the foot rather than against it.
Do they feel bulky inside the shoe?
They are thicker than a single-layer sock, so runners usually allow for it when choosing shoe size. Both layers are knitted fine to keep the total thickness down.
Should the layers be separated for washing?
No. They are joined at cuff and toe by design. Wash cool, inside out if muddy, and dry flat so the two layers keep their relative sizes.
How much do custom anti-blister double-layer socks cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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