Custom Woven Club Badges
ZipaSports manufactures custom woven club badges in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Clubs order these in bulk to apply crests across jerseys, blazers, tracksuits and kit bags from one artwork file.
Badges are woven at high thread density from fine polyester yarn, which holds small lettering and thin crest lines far better than embroidery on a garment. Edges are finished either with a merrowed overlock border or laser cut for irregular crest shapes, and the back is supplied plain for sewing, heat-seal for pressing or hook-backed for removable use. Colour matching is done against your Pantone references before weaving begins.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Woven Club Badges Specifications & Options
| Fabric / materials | High-density woven polyester yarn with merrowed or laser-cut edge |
|---|---|
| Construction | High-density woven polyester |
| Edge | Merrowed overlock or laser cut |
| Backing | Sew-on, heat-seal, adhesive or hook |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Woven Club Badges Customisation Options
- Merrowed border or laser-cut crest shape
- Heat-seal, sew-on or hook backing
- Metallic and glow yarn accents
- Up to nine yarn colours in one badge
- Fine-detail weave for small text
- Individual poly-bagging for club shops
- Matching sleeve and chest sizes
- Iron-on backing for supporter merchandise
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Woven Club Badges — Frequently Asked Questions
What is the minimum order for custom woven club badges?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are woven club badges made of?
High-density woven polyester yarn with merrowed or laser-cut edge. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Woven or embroidered for a detailed crest?
Woven, in almost every case. The thinner yarn reproduces small text, thin outlines and gradient-style shading that embroidery thread is too heavy to hold cleanly.
Will a heat-seal badge survive washing?
A pressed badge holds through normal domestic washing, but for match kit that is laundered industrially every week we recommend sewing the badge down through the border.
Can badges be moved between garments?
Specify hook backing and sew the loop side to each garment. Clubs use this for presentation blazers where a sponsor or year badge changes.
How much do custom woven club badges cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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