
Custom One-Piece Gym Suits
One-piece gym suits are cut and sewn to order by ZipaSports in Sialkot, Pakistan, with a minimum of 20-25 pieces per design and production in 15-25 business days. Unitards, bodysuits and all-in-one training suits are ordered by activewear brands, studios and performance teams that want a single-garment silhouette. A free digital mockup of your design is returned within 24 hours.
Suits are constructed from squat-proof nylon-spandex or polyester-spandex 4-way stretch at 240-300 GSM with 12-20% elastane, with a seamless nylon-elastane knit at 180-260 GSM available for contour styles. Zip fronts, adjustable straps, gussets and flatlock seams are specified per order, and all-over sublimation prints the whole suit in one pass. You supply artwork; the factory delivers labelled, retail-packed suits.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
One-piece gym suits Specifications & Fabric Options
| Fabric options | 240-300 GSM 4-way stretch nylon-spandex or polyester-spandex; seamless knit 180-260 GSM |
|---|---|
| Decoration | All-over sublimation, solid dyes, printed or embroidered logos |
| Styles | Full-length unitard, short-leg bodysuit, zip-front or strap designs |
| Construction | Flatlock seams, gusset, elasticated openings, optional front zip |
| Sizes | Women's XS-4XL, men's patterns available; custom size charts |
| Minimum order | 20-25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5-7 days at cost, credited on bulk order |
| Production time | 15-25 business days after design approval; express 7-12 days |
| Shipping | Worldwide - DHL/FedEx/UPS express 5-10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
One-piece gym suits Customisation Options
- Full-length unitard or short-leg bodysuit shapes
- Zip-front, scoop-back or adjustable strap designs
- All-over sublimated prints in unlimited colours
- Seamless knit option with ribbed contour zones
- Any colourway matched to Pantone references
- Discreet or statement logo placement
- Custom size charts and made-to-measure grading
- Private-label labels, tags and packaging
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
One-piece gym suits — Frequently Asked Questions
What is the minimum order for custom one-piece gym suits?
20-25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What fabric are one-piece gym suits made from?
Squat-proof nylon-spandex or polyester-spandex 4-way stretch at 240-300 GSM with 12-20% elastane. A seamless nylon-elastane knit at 180-260 GSM is available for contour styles.
Can a one-piece suit carry an all-over print?
Yes. Full-garment dye-sublimation prints the entire suit in unlimited colours before cutting, so patterns flow across seams and the print will not fade, crack or peel.
How is a one-piece suit sampled before bulk production?
A free digital mockup is sent within 24 hours, then a physical sample in 5-7 days so you can check fit and stretch. The sample is charged at cost, credited against your bulk order.
How long does delivery take to the UK, USA or Australia?
Bulk production takes 15-25 business days after design approval, and DHL, FedEx or UPS express shipping from Sialkot, Pakistan takes 5-10 days. Sea freight is available for larger orders.
How much do custom one-piece gym suits cost?
Pricing for custom one-piece gym suits depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.

