Custom Padded Puffer Jackets
ZipaSports manufactures custom padded puffer jackets in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Ordered by outdoor gyms, coaching staff and clubs needing a warm sideline and travel layer between sessions.
The outer is a downproof polyester shell quilted into horizontal baffles and filled with recycled polyester wadding, which keeps its loft when damp unlike natural down. Baffle stitching is run through both shell and lining, cuffs are elasticated to seal warmth in, and the hem draws in on a shockcord with cord locks.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Padded Puffer Jackets Specifications & Options
| Fabric / materials | Downproof polyester shell, recycled polyester wadding |
|---|---|
| Shell | Downproof polyester with DWR |
| Fill | Recycled polyester wadding |
| Quilting | Horizontal baffle |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Padded Puffer Jackets Customisation Options
- Fill weight for climate
- Baffle width and quilt pattern
- Hooded or collar-only version
- Zipped hand and chest pockets
- Embroidered or woven patch branding
- Contrast lining colour
- Gilet version without sleeves
- Reflective trim at cuff and hem
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Padded Puffer Jackets — Frequently Asked Questions
What is the minimum order for custom padded puffer jackets?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are padded puffer jackets made from?
Downproof polyester shell, recycled polyester wadding. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Is polyester wadding better than down for training use?
For training kit, yes. Polyester wadding keeps most of its insulating loft when damp and launders easily, whereas down collapses when wet and needs careful drying.
Does the quilting stitch let cold through?
Every stitched-through quilt has slight cold spots at the seams. Narrower baffles reduce the effect, and for cold climates we can specify a double-layer construction with offset baffles.
Where can branding go on a quilted panel?
Embroidery is placed on the chest or sleeve with a stabiliser so the wadding is not compressed unevenly. Woven or rubber patches are a good alternative as they sit flat across a baffle.
How much do custom padded puffer jackets cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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