
Custom Enduro Base Layer Bottoms
ZipaSports manufactures custom enduro base layer bottoms in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Ordered by enduro teams and off-road dealers pairing leggings with base tops for winter and long-distance events.
Cut from 260-280 GSM nylon-spandex tricot, the leggings use a diamond gusset so the crotch seam never sits under the saddle and a 4 cm bonded waistband that lies flat beneath a kidney belt. Knee areas are shaped with a curved dart so the fabric does not pull tight when the rider stands on the pegs. Ankles finish with a narrow cuff that slides easily inside a boot without folding.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Enduro Base Layer Bottoms Specifications & Options
| Fabric / materials | 260-280 GSM nylon-spandex tricot, 4-way stretch |
|---|---|
| Fabric | 260-280 GSM nylon-spandex tricot |
| Waistband | 4 cm bonded flat waistband |
| Crotch | Diamond gusset, no centre seam |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Enduro Base Layer Bottoms Customisation Options
- Full length, three-quarter or short version
- Brushed thermal inner face for winter rounds
- Mesh panel behind the knee for hot climates
- Silicone gripper at the ankle cuff
- Sublimated team colours or plain black
- Drawcord waistband instead of bonded band
- Padded hip and tail panel using removable inserts
- Junior grading with shorter rise
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Enduro Base Layer Bottoms — Frequently Asked Questions
What is the minimum order for custom enduro base layer bottoms?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are enduro base layer bottoms made from?
260-280 GSM nylon-spandex tricot, 4-way stretch. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Do the leggings slide down inside riding pants?
The bonded waistband grips without a drawcord and sits above the hip bone, which is what stops slippage. Riders using a kidney belt can add the silicone tape option along the top edge for extra hold.
Can the crotch gusset handle standing riding all day?
The diamond gusset removes the four-way seam junction that normally rubs against the saddle. It is bar-tacked at each corner and sewn with stretch thread so it flexes with the knit rather than resisting it.
How do I stop the ankles bunching in tall enduro boots?
Choose the narrow cuff finish, which tapers 2 cm tighter than the calf. If riders wear thick socks we can also grade the calf slightly wider while keeping that narrow ankle.
How much do custom enduro base layer bottoms cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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