Custom Pit Caps
ZipaSports manufactures custom pit caps in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Teams order caps for crew and podium moments, and brands run them as high-margin merchandise alongside team kit.
The structured six-panel crown uses buckram-fused front panels that hold shape under embroidery, cut from the same poly-cotton twill family as our crew trousers for exact colour matching. Front logos go on as 3D puff or flat embroidery, side and rear panels take sponsor marks, and eyelets are stitched to match. Closures run from classic snapback to metal buckle or fitted stretch bands.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Pit Caps Specifications & Options
| Fabric / materials | Poly-cotton twill crown with buckram-fused front panels; stitched eyelets |
|---|---|
| Profile | Structured six-panel, mid or high crown |
| Peak | Curved or flat, contrast underbill optional |
| Closure | Snapback, metal buckle or stretch-fit band |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Pit Caps Customisation Options
- 3D puff or flat embroidery in up to nine thread colours
- Sponsor logos on side panels and rear arch
- Curved or flat peak with printed underbill
- Pantone-matched twill and contrast eyelets
- Woven or leather-look rear patches
- Internal taping printed with your branding
- Kids' crown sizes for fan merchandise
- Individually polybagged with retail stickers and tags
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Pit Caps — Frequently Asked Questions
What is the minimum order for custom pit caps?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are pit caps made of?
Poly-cotton twill crown with buckram-fused front panels; stitched eyelets. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
What is the difference between puff and flat embroidery?
Puff embroidery stitches over a foam underlay so the logo stands roughly 2 mm proud of the fabric, suiting bold marks; flat embroidery renders fine detail and small text more cleanly. Many caps combine both — a puff main logo with flat sponsor text.
Will the cap keep its shape?
Yes — the fused buckram front and stitched crown seams hold the silhouette through daily wear. Spot-clean rather than machine wash to protect the structure.
Which closure should a team choose?
Snapbacks cover the widest head range from one size, which suits crew issue; fitted stretch bands look cleanest for podium and TV appearances. Metal buckles read most premium for retail merchandise.
How much do custom pit caps cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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