Custom Race Undersuits
ZipaSports is a custom race undersuits manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing one-piece race undersuits, two-piece under-layer sets and moisture-wicking rider base layers for race teams, track-day riders, motorcycle clubs, startup motowear brands and distributors, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
The suit is cut from 240 GSM nylon-spandex knit that slides freely inside leathers and wicks sweat off the skin, with open-mesh panels under the arms, down the spine and behind the knees. Every seam is flatlocked so nothing prints through a tight race suit, and the collar, cuffs and ankles use soft bound edges rather than elastic. A two-way front zip vents on the grid without unsuiting.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Race Undersuits Specifications & Options
| Fabric / materials | 240 GSM nylon-spandex knit; open-mesh vent panels; flatlock seams throughout |
|---|---|
| Cut | One-piece with pre-bent riding position, stirrup ankles optional |
| Seams | Flatlock throughout with no rear neck seam |
| Zip | Two-way front zip with soft chin guard |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Race Undersuits Customisation Options
- Sublimated team graphics across the full suit
- Pantone-matched body and mesh colours
- Rider name and number across the shoulders
- Stirrup or plain ankle finishes
- Long-sleeve or short-sleeve patterns
- Ladies-specific block with adjusted torso length
- Antibacterial silver-yarn knit option
- Private-label transfers and retail packaging
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Race Undersuits — Frequently Asked Questions
What is the minimum order for custom race undersuits?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are race undersuits made from?
240 GSM nylon-spandex knit; open-mesh vent panels; flatlock seams throughout. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Why wear an undersuit beneath leathers?
It lets the leathers slide over your body instead of grabbing skin, which matters both for comfort and in a crash where the suit must move freely. It also wicks sweat away, keeping the leather liner drier and fresher.
How tight should it fit?
Second-skin snug without compression discomfort — the size chart maps chest, waist and height, and between sizes we recommend the smaller one because the knit relaxes slightly with wear. Torso length matters more than girth, so tell us rider heights on team orders.
How do I wash it after track days?
Machine wash at 30 °C with the zip closed and hang-dry — the suit dries within hours. Skip fabric softener so the wicking finish keeps working.
How much do custom race undersuits cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my race undersuits arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make race undersuits for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom race undersuits in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Do you make custom race undersuits for riders and teams?
Yes. We make one-piece and two-piece race undersuits in 180–220 GSM polyester-spandex or nylon-spandex with flatlock seams and a moisture-wicking finish. Minimum order is 20–25 pieces per design, lower on request.
Do you supply road racing apparel wholesale to distributors and dealers?
Yes. We supply wholesale and bulk road racing apparel to distributors, retailers, dealerships and kit suppliers worldwide. Minimum order is 20–25 pieces per design, lower quantities are possible on request, and there is no MOQ limit for established sportswear brands and companies.
Custom Race Undersuits — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom race undersuits, race undersuit manufacturer, motorcycle undersuit supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where race undersuits are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a road racing club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a road racing apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every race undersuits order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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Who orders custom race undersuits? Startups, clubs, academies & more
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