Custom Race Undersuits
ZipaSports manufactures custom race undersuits in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Race teams and track-day schools order undersuits to pair with their leathers, and racewear brands add them as a technical layer under their own label.
The suit is cut from 240 GSM nylon-spandex knit that slides freely inside leathers and wicks sweat off the skin, with open-mesh panels under the arms, down the spine and behind the knees. Every seam is flatlocked so nothing prints through a tight race suit, and the collar, cuffs and ankles use soft bound edges rather than elastic. A two-way front zip vents on the grid without unsuiting.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Race Undersuits Specifications & Options
| Fabric / materials | 240 GSM nylon-spandex knit; open-mesh vent panels; flatlock seams throughout |
|---|---|
| Cut | One-piece with pre-bent riding position, stirrup ankles optional |
| Seams | Flatlock throughout with no rear neck seam |
| Zip | Two-way front zip with soft chin guard |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Race Undersuits Customisation Options
- Sublimated team graphics across the full suit
- Pantone-matched body and mesh colours
- Rider name and number across the shoulders
- Stirrup or plain ankle finishes
- Long-sleeve or short-sleeve patterns
- Ladies-specific block with adjusted torso length
- Antibacterial silver-yarn knit option
- Private-label transfers and retail packaging
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Race Undersuits — Frequently Asked Questions
What is the minimum order for custom race undersuits?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are race undersuits made from?
240 GSM nylon-spandex knit; open-mesh vent panels; flatlock seams throughout. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Why wear an undersuit beneath leathers?
It lets the leathers slide over your body instead of grabbing skin, which matters both for comfort and in a crash where the suit must move freely. It also wicks sweat away, keeping the leather liner drier and fresher.
How tight should it fit?
Second-skin snug without compression discomfort — the size chart maps chest, waist and height, and between sizes we recommend the smaller one because the knit relaxes slightly with wear. Torso length matters more than girth, so tell us rider heights on team orders.
How do I wash it after track days?
Machine wash at 30 °C with the zip closed and hang-dry — the suit dries within hours. Skip fabric softener so the wicking finish keeps working.
How much do custom race undersuits cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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