Custom Baseball Caps
ZipaSports manufactures custom baseball caps in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Teams complete uniform packages with matching caps, and headwear brands commission structured private-label runs from our cap line.
Six-panel crowns in poly-cotton twill are built over buckram fronts for a pro silhouette, with stitched eyelets, eight-row visor stitching and raised 3D front embroidery up to 12,000 stitches. Closures run from snapback and hook-and-loop to true fitted sizes, and underbrims come in grey, black or team colours.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Baseball Caps Specifications & Options
| Fabric / materials | Poly-cotton twill crown; buckram-fronted structure; stitched eyelets |
|---|---|
| Panels | Six-panel structured, eight-row visor stitching |
| Closure | Snapback, strap or fitted sizes |
| Embroidery | Raised 3D front, flat side and rear marks |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Baseball Caps Customisation Options
- Any crown, visor and underbrim colour combination
- Raised 3D team lettering and flat rear logos
- Fitted size runs or adjustable closures
- Flat or pre-curved visor profiles
- Performance quick-dry fabric upgrade
- Contrast top buttons and eyelets
- Inner taping printed with team or brand marks
- Cap-shaper boxed packing to prevent crushing
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Baseball Caps — Frequently Asked Questions
What is the minimum order for custom baseball caps?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are baseball caps made of?
Poly-cotton twill crown; buckram-fronted structure; stitched eyelets. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Can you make caps in fitted sizes like the pros?
Yes. We produce true fitted runs from 6 7/8 to 8, and most teams order a size curve we help calculate from roster head measurements alongside a few adjustable spares.
Flat visor or curved?
We ship visors flat, pre-curved or player-shapeable. Youth and traditional clubs mostly take pre-curved; brands aiming at streetwear buyers usually specify flat visors with matching undervisors.
Will the embroidery hold up to sweat and sun?
We embroider with colourfast polyester thread over a stabilised buckram front, so lettering keeps its shape and colour through full seasons of sweat, sun and repeated handling.
How much do custom baseball caps cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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