
Custom Baseball Caps
ZipaSports is a custom baseball cap manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing custom baseball caps with structured or unstructured crowns, embroidered team logos and player numbers on the back for baseball clubs and travel teams, high schools and college programmes, youth leagues and academies, team dealers and distributors, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
Six-panel crowns in poly-cotton twill are built over buckram fronts for a pro silhouette, with stitched eyelets, eight-row visor stitching and raised 3D front embroidery up to 12,000 stitches. Closures run from snapback and hook-and-loop to true fitted sizes, and underbrims come in grey, black or team colours.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Baseball Caps Specifications & Options
| Fabric / materials | Poly-cotton twill crown; buckram-fronted structure; stitched eyelets |
|---|---|
| Panels | Six-panel structured, eight-row visor stitching |
| Closure | Snapback, strap or fitted sizes |
| Embroidery | Raised 3D front, flat side and rear marks |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Baseball Caps Customisation Options
- Any crown, visor and underbrim colour combination
- Raised 3D team lettering and flat rear logos
- Fitted size runs or adjustable closures
- Flat or pre-curved visor profiles
- Performance quick-dry fabric upgrade
- Contrast top buttons and eyelets
- Inner taping printed with team or brand marks
- Cap-shaper boxed packing to prevent crushing
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Baseball Caps — Frequently Asked Questions
What is the minimum order for custom baseball caps?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are baseball caps made of?
Poly-cotton twill crown; buckram-fronted structure; stitched eyelets. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Can you make caps in fitted sizes like the pros?
Yes. We produce true fitted runs from 6 7/8 to 8, and most teams order a size curve we help calculate from roster head measurements alongside a few adjustable spares.
Flat visor or curved?
We ship visors flat, pre-curved or player-shapeable. Youth and traditional clubs mostly take pre-curved; brands aiming at streetwear buyers usually specify flat visors with matching undervisors.
Will the embroidery hold up to sweat and sun?
We embroider with colourfast polyester thread over a stabilised buckram front, so lettering keeps its shape and colour through full seasons of sweat, sun and repeated handling.
How much do custom baseball caps cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my baseball caps arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make baseball caps for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom baseball caps in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Can you embroider our team logo on custom baseball caps?
Yes. Baseball caps are produced with structured or unstructured crowns, fitted, snapback or adjustable closures, and multi-head embroidery for your team logo and player numbers. Order from 20–25 pieces per design, with a free 24-hour digital mockup.
Are you a baseball uniform manufacturer or a trading company?
ZipaSports is the factory. Every baseball jersey, pant and jacket is cut, printed, sewn and inspected in our own facility in Sialkot, Pakistan, running since 2005. Pre-shipment photos and video tours of the production lines are available on request.
Custom Baseball Caps — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom baseball caps, baseball cap manufacturer, baseball cap supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where baseball caps are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a baseball club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a baseball apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every baseball caps order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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Who orders custom baseball caps? Startups, clubs, academies & more
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