Custom Varsity Letterman Jackets
ZipaSports is a custom varsity letterman jacket manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing varsity letterman jackets with wool-blend or fleece bodies, contrast sleeves, ribbed trims and chenille or embroidered lettering for high schools and college programmes, baseball clubs and travel teams, academies, team dealers and distributors, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
The body is a wool-blend melton with Maya-hide PU sleeves, quilted lining and a snap front on a reinforced placket. Acrylic rib in club colours runs at the collar, cuffs and hem, and welt hand pockets are bagged in a hard-wearing twill. Chenille letters, felt appliqué and embroidered year marks are stitched individually, with tackle twill available for back lettering.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Varsity Letterman Jackets Specifications & Options
| Fabric / materials | Wool-blend melton body with Maya-hide PU sleeves and quilted lining |
|---|---|
| Body | Wool-blend melton |
| Sleeves | Maya-hide PU |
| Trims | Acrylic rib collar, cuffs and hem |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Varsity Letterman Jackets Customisation Options
- Melton body with PU or matching melton sleeves
- Snap front or full zip closure
- Rib stripe pattern in one, two or three colours
- Chenille letter with felt backing at the left chest
- Back lettering in tackle twill or chenille
- Sleeve year, position and award patches
- Hood added in matching rib or jersey
- Personalised inner name embroidery on the lining
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Varsity Letterman Jackets — Frequently Asked Questions
What is the minimum order for custom varsity letterman jackets?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are varsity letterman jackets made from?
Wool-blend melton body with Maya-hide PU sleeves and quilted lining. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
How should a letterman jacket be cleaned?
Dry clean only. The melton body, PU sleeves and chenille appliqué respond differently to water and heat, so machine washing risks shrinkage in the body and stiffening in the sleeves.
Can individual award patches be added later?
Yes, and most programmes plan for it. We leave the sleeve panels clear and supply patches separately so a school can add year, position or award badges over a player's career.
Is the PU sleeve durable in cold weather?
Maya-hide PU stays flexible in cold conditions and does not crack the way lower-grade coatings do. Keep it away from direct heat sources when drying and the surface holds for years.
How much do custom varsity letterman jackets cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my varsity letterman jackets arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make varsity letterman jackets for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom varsity letterman jackets in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Can you make varsity letterman jackets with chenille patches?
Yes. Varsity letterman jackets are made with wool-blend or fleece bodies, contrast sleeves and ribbed collar, cuff and hem trims, finished with chenille patches, tackle twill or embroidery. Order from 20–25 pieces per design.
Where is your baseball uniform factory and do you export to the USA and Canada?
Our factory is in Sialkot, Punjab, Pakistan, and we export worldwide. Express courier with DHL, FedEx or UPS takes 5–10 days to the USA, Canada, the UK, Australia, Europe and the GCC; sea freight for bulk orders takes 3–6 weeks.
Custom Varsity Letterman Jackets — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom varsity letterman jackets, varsity jacket manufacturer, letterman jacket supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where varsity letterman jackets are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a baseball club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a baseball apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every varsity letterman jackets order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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