Custom Cycling Aero Tops
Custom aero tops for cycling teams are made to order by ZipaSports in Sialkot, Pakistan, with an MOQ of 20-25 pieces per design. An aero top is a close-fitting race jersey cut to reduce drag, ordered by time-trial squads, crit racers and cycling apparel brands wanting a race-day option alongside a standard jersey. Bulk production runs 15-25 business days after design approval.
Construction uses 100% polyester interlock or fine mesh in the 140-180 GSM option range with a moisture-wicking finish, cut in a tight race pattern with minimal excess fabric. Dye sublimation carries the full design - team colours, sponsor logos, national bands - across every panel. Supply your artwork and Pantone codes; a free digital mockup arrives within 24 hours.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Aero Tops Specifications & Fabric Options
| Fabric options | 140-180 GSM 100% polyester interlock or fine mesh, moisture-wicking finish |
|---|---|
| Decoration | Full dye-sublimation across all panels; no fade, crack or peel |
| Fit | Close race cut; men's and women's patterns; custom size charts |
| Sizes | Adult XS-5XL, women's XS-4XL |
| Minimum order | 20-25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5-7 days at cost, credited on bulk order |
| Production time | 15-25 business days after design approval; express 7-12 days |
| Shipping | Worldwide - DHL/FedEx/UPS express 5-10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Aero Tops Customisation Options
- Race-fit pattern with sleeve length to your specification
- All-over sublimated graphics in unlimited colours
- Sponsor logos on chest, sleeves and side panels
- Pantone-matched team colourways
- Full or half-zip front options
- Mesh underarm or side ventilation panels
- Men's and women's specific cuts
- Woven labels and branded packaging for private-label runs
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Aero Tops — Frequently Asked Questions
What is the minimum order for custom cycling aero tops?
20-25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What is the difference between an aero top and a standard cycling jersey?
An aero top uses a tighter race cut with minimal loose fabric to reduce drag, while a club jersey has a more relaxed fit. ZipaSports manufactures both to order in Sialkot, Pakistan, from the same 140-180 GSM sublimated polyester option range.
What fabric weight do aero tops use?
Options include 100% polyester interlock or fine mesh in the 140-180 GSM range with a moisture-wicking finish. Lighter mesh panels can be placed at the underarms and sides for ventilation.
How quickly can a team order of aero tops be delivered?
Standard production is 15-25 business days after design approval; express production takes 7-12 days at additional cost. Express courier delivery by DHL, FedEx or UPS takes 5-10 days worldwide.
Can we approve the design before production starts?
Yes. Every order starts with a free digital mockup delivered within 24 hours, and production only begins after you approve the design. A physical sample in 5-7 days at cost, credited on bulk, is also available.
How much do custom aero tops cost?
Pricing for custom aero tops depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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