Custom Cycling Base Layers
ZipaSports manufactures custom cycling base layers in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Clubs and team managers add these to a kit order so every rider layers under the same jersey without bunching.
The summer version uses 140 GSM polyester pin-dot mesh that lifts sweat off the skin and dries quickly under a closed jersey. A winter build in 180 GSM brushed poly-spandex adds a raised collar and longer sleeves for use beneath a thermal jacket. All seams are flatlock stitched and the hems are laser-trimmed or bonded so no ridge shows through a race-fit jersey.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Cycling Base Layers Specifications & Options
| Fabric / materials | 140 GSM polyester pin-dot mesh, or 180 GSM brushed poly-spandex winter version |
|---|---|
| Summer fabric | 140 GSM polyester pin-dot mesh |
| Winter fabric | 180 GSM brushed poly-spandex |
| Sleeves | Sleeveless, short sleeve or long sleeve |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Cycling Base Layers Customisation Options
- Plain white, black or fully sublimated club colourway
- Sleeveless, short-sleeve and long-sleeve builds in one order
- Women's cut with shaped bust panels and shorter body length
- Raised or crew collar height
- Bonded or laser-cut hems for a seam-free finish under race kit
- Small chest or nape logo by heat transfer
- Printed care and size label in place of a sewn tag
- Individual polybags or bundled sets per rider
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Cycling Base Layers — Frequently Asked Questions
What is the minimum order for custom cycling base layers?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are cycling base layers made from?
140 GSM polyester pin-dot mesh, or 180 GSM brushed poly-spandex winter version. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Does a base layer make a rider hotter in summer?
A mesh base layer moves sweat away from the skin so the jersey stays drier and evaporative cooling works better. Riders in hot climates should specify the 140 GSM pin-dot mesh rather than the brushed winter fabric.
Will the seams show through a tight race jersey?
Flatlock stitching lies almost flush, and bonded or laser-cut hems remove the hem ridge entirely. For photographed presentation kit we recommend the bonded-hem build.
Can base layers be produced in white for dark jerseys?
Yes, and it is usually the right choice. A white base layer avoids show-through under light jerseys, while a black one is preferred under dark sponsor kit.
How much do custom cycling base layers cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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