Custom Cycling Base Layers
ZipaSports is a custom cycling base layers manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing cycling base layers, jerseys, arm warmers and thermal club kit for cycling clubs and teams, startup cycling apparel brands, bike shops and sportive organisers, academies and youth squads, and distributors, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
The summer version uses 140 GSM polyester pin-dot mesh that lifts sweat off the skin and dries quickly under a closed jersey. A winter build in 180 GSM brushed poly-spandex adds a raised collar and longer sleeves for use beneath a thermal jacket. All seams are flatlock stitched and the hems are laser-trimmed or bonded so no ridge shows through a race-fit jersey.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Cycling Base Layers Specifications & Options
| Fabric / materials | 140 GSM polyester pin-dot mesh, or 180 GSM brushed poly-spandex winter version |
|---|---|
| Summer fabric | 140 GSM polyester pin-dot mesh |
| Winter fabric | 180 GSM brushed poly-spandex |
| Sleeves | Sleeveless, short sleeve or long sleeve |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Cycling Base Layers Customisation Options
- Plain white, black or fully sublimated club colourway
- Sleeveless, short-sleeve and long-sleeve builds in one order
- Women's cut with shaped bust panels and shorter body length
- Raised or crew collar height
- Bonded or laser-cut hems for a seam-free finish under race kit
- Small chest or nape logo by heat transfer
- Printed care and size label in place of a sewn tag
- Individual polybags or bundled sets per rider
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Cycling Base Layers — Frequently Asked Questions
What is the minimum order for custom cycling base layers?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are cycling base layers made from?
140 GSM polyester pin-dot mesh, or 180 GSM brushed poly-spandex winter version. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Does a base layer make a rider hotter in summer?
A mesh base layer moves sweat away from the skin so the jersey stays drier and evaporative cooling works better. Riders in hot climates should specify the 140 GSM pin-dot mesh rather than the brushed winter fabric.
Will the seams show through a tight race jersey?
Flatlock stitching lies almost flush, and bonded or laser-cut hems remove the hem ridge entirely. For photographed presentation kit we recommend the bonded-hem build.
Can base layers be produced in white for dark jerseys?
Yes, and it is usually the right choice. A white base layer avoids show-through under light jerseys, while a black one is preferred under dark sponsor kit.
How much do custom cycling base layers cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my cycling base layers arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make cycling base layers for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom cycling base layers in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Can you manufacture cycling base layers under our own brand?
Yes. Base layers are made in lightweight mesh or moisture-wicking polyester knit, sleeveless or short-sleeve, with your woven neck label and printed size tag, from 20–25 pieces per design as a private-label run.
Can I get a design mockup before I order cycling kit?
Yes. Send a logo, sponsor list or even a rough idea and our studio returns a free digital mockup within 24 hours, with unlimited free revisions before you approve. A physical sample takes 5–7 days and is charged at sample cost, which is credited against your bulk order.
Custom Cycling Base Layers — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom cycling base layers, cycling base layer manufacturer, cycling base layers supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where cycling base layers are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a cycling club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a cycling apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every cycling base layers order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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