Custom Cycling Caps
ZipaSports is a custom cycling caps manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing sublimated cycling caps, socks, jerseys and club accessories for cycling clubs and teams, startup cycling apparel brands, bike shops and sportive organisers, academies and youth squads, and distributors, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
The traditional casquette pattern is sewn from lightweight sublimated polyester with a short stitched peak that flips up or shades the eyes, and an elasticated rear band for a secure under-helmet fit. Every panel prints edge-to-edge, so sponsor logos and kit stripes carry through exactly.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Cycling Caps Specifications & Options
| Fabric / materials | Lightweight sublimated polyester or poly-cotton twill; stitched short peak |
|---|---|
| Peak | Short stitched flip-up peak |
| Fit | Elasticated rear band, under-helmet cut |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Cycling Caps Customisation Options
- Edge-to-edge sublimation on all panels
- Kit-matched sponsor and stripe layouts
- Polyester race or poly-cotton casual fabric
- Contrast under-peak print
- Pantone-matched trims and binding
- One-size elastic or two-size fit
- Woven rear labels
- Individually polybagged event packing
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Cycling Caps — Frequently Asked Questions
What is the minimum order for custom cycling caps?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are cycling caps made of?
Lightweight sublimated polyester or poly-cotton twill; stitched short peak. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Does it fit under a road helmet?
Yes — the low-profile crown and short peak are patterned specifically for under-helmet wear, adding sweat control and sun shade without pressure points. Worn peak-down it keeps rain and glare off; peak-up it vents.
Which fabric should we choose?
Sublimated polyester matches team kit exactly and wicks best on the bike; poly-cotton twill gives the classic café-stop look for merchandise. Many clubs order both against one design.
How do riders wash them?
Hand wash or machine wash cool in a garment bag and air dry flat. The stitched peak contains a flexible insert that keeps its curve without special care.
How much do custom cycling caps cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my cycling caps arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make cycling caps for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom cycling caps in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Can you make custom cycling caps in our club colours?
Yes. Cycling caps are fully sublimated in your colours and sponsor layout with a stitched brim, and can be ordered alongside matching socks and jerseys from 20–25 pieces per design.
Which cycling garments can you manufacture?
Short and long-sleeve jerseys, aero tops, skinsuits, bib shorts, bib knickers, tights, gilets, wind vests, rain and thermal jackets, arm and leg warmers, base layers, caps, socks, gloves, club hoodies, junior kit and helmet bags — all in your own colours and sponsor layout.
Custom Cycling Caps — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom cycling caps, cycling cap manufacturer, cycling caps supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where cycling caps are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a cycling club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a cycling apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every cycling caps order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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Who orders custom cycling caps? Startups, clubs, academies & more
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