Custom Gravel and Adventure Jerseys
ZipaSports is a custom gravel and adventure jerseys manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing gravel and adventure jerseys, cargo bib shorts and off-road ride kit for cycling clubs and teams, startup cycling apparel brands, bike shops and sportive organisers, academies and youth squads, and distributors, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
We cut this on a relaxed block with a longer body and a slightly dropped tail so it stays put in a forward gravel position. The 160 GSM brushed-face interlock is knitted for a dry hand feel, and the rear panel carries three deep pockets plus an optional zipped valuables pocket, all bar-tacked at the stress points. Half-zip fronts use a moulded puller with a chin garage, and full-panel sublimation carries team or event artwork edge to edge.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Gravel and Adventure Jerseys Specifications & Options
| Fabric / materials | 160-180 GSM brushed-face polyester interlock with mesh back yoke |
|---|---|
| Fabric | 160-180 GSM brushed-face polyester interlock |
| Fit | Relaxed gravel block, dropped tail |
| Zip | Half zip with chin garage, full zip optional |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Gravel and Adventure Jerseys Customisation Options
- Half zip, three-quarter zip or full-length zip
- Short-sleeve or long-sleeve build in the same block
- Zipped rear valuables pocket with keyloop
- Mesh back yoke for hot-weather events
- Silicone hem gripper or plain elasticated hem
- Sublimated event artwork plus finisher year block
- Woven label or rubber patch on the rear hem
- Women's block with shorter body and shaped waist
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Gravel and Adventure Jerseys — Frequently Asked Questions
What is the minimum order for custom gravel and adventure jerseys?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are gravel and adventure jerseys made from?
160-180 GSM brushed-face polyester interlock with mesh back yoke. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Is the gravel fit looser than a race jersey?
Yes, it runs roughly one size more relaxed through the chest and waist with extra body length, so riders can layer a base layer underneath without the jersey pulling at the pockets.
Will loaded pockets sag on rough ground?
The pocket band is elasticated and each divider is bar-tacked, which keeps the load split into three and stops the whole panel dropping when you carry food and a tube.
Can the same artwork run on a long-sleeve version?
Yes. The sublimation file is re-tiled onto the long-sleeve pattern so graphics line up across the shoulder seam and both versions read as one kit.
How much do custom gravel and adventure jerseys cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my gravel and adventure jerseys arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make gravel and adventure jerseys for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom gravel and adventure jerseys in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Do you manufacture gravel and adventure cycling jerseys?
Yes. Gravel jerseys are made in a relaxed cut with breathable sublimated polyester, longer sleeves and deep rear pockets, in your own artwork, from 20–25 pieces per design with unlimited free mockup revisions.
Which cycling garments can you manufacture?
Short and long-sleeve jerseys, aero tops, skinsuits, bib shorts, bib knickers, tights, gilets, wind vests, rain and thermal jackets, arm and leg warmers, base layers, caps, socks, gloves, club hoodies, junior kit and helmet bags — all in your own colours and sponsor layout.
Custom Gravel and Adventure Jerseys — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom gravel jerseys, gravel jersey manufacturer, adventure cycling jersey supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where gravel and adventure jerseys are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a cycling club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a cycling apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every gravel and adventure jerseys order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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Who orders custom gravel and adventure jerseys? Startups, clubs, academies & more
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