Custom Gravel and Adventure Jerseys
ZipaSports manufactures custom gravel and adventure jerseys in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Ordered by gravel teams, bikepacking groups and event organisers who want a looser jersey that still carries food and tools on the back.
We cut this on a relaxed block with a longer body and a slightly dropped tail so it stays put in a forward gravel position. The 160 GSM brushed-face interlock is knitted for a dry hand feel, and the rear panel carries three deep pockets plus an optional zipped valuables pocket, all bar-tacked at the stress points. Half-zip fronts use a moulded puller with a chin garage, and full-panel sublimation carries team or event artwork edge to edge.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Gravel and Adventure Jerseys Specifications & Options
| Fabric / materials | 160-180 GSM brushed-face polyester interlock with mesh back yoke |
|---|---|
| Fabric | 160-180 GSM brushed-face polyester interlock |
| Fit | Relaxed gravel block, dropped tail |
| Zip | Half zip with chin garage, full zip optional |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Gravel and Adventure Jerseys Customisation Options
- Half zip, three-quarter zip or full-length zip
- Short-sleeve or long-sleeve build in the same block
- Zipped rear valuables pocket with keyloop
- Mesh back yoke for hot-weather events
- Silicone hem gripper or plain elasticated hem
- Sublimated event artwork plus finisher year block
- Woven label or rubber patch on the rear hem
- Women's block with shorter body and shaped waist
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Gravel and Adventure Jerseys — Frequently Asked Questions
What is the minimum order for custom gravel and adventure jerseys?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are gravel and adventure jerseys made from?
160-180 GSM brushed-face polyester interlock with mesh back yoke. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Is the gravel fit looser than a race jersey?
Yes, it runs roughly one size more relaxed through the chest and waist with extra body length, so riders can layer a base layer underneath without the jersey pulling at the pockets.
Will loaded pockets sag on rough ground?
The pocket band is elasticated and each divider is bar-tacked, which keeps the load split into three and stops the whole panel dropping when you carry food and a tube.
Can the same artwork run on a long-sleeve version?
Yes. The sublimation file is re-tiled onto the long-sleeve pattern so graphics line up across the shoulder seam and both versions read as one kit.
How much do custom gravel and adventure jerseys cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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