Custom Junior Cycling Kits
ZipaSports is a custom junior cycling kits manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing junior cycling jerseys, shorts, gilets and full youth club kit for cycling clubs and teams, startup cycling apparel brands, bike shops and sportive organisers, academies and youth squads, and distributors, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
The jersey uses 140 GSM polyester interlock with a softer hand feel and a shorter three-quarter zip that young riders can manage in gloves. Bib shorts are 240 GSM nylon-spandex with wide mesh straps and a thin, low-density pad shaped for junior anatomy rather than a scaled-down adult chamois. Both pieces are sublimated from the same artwork as the senior kit so an academy squad photographs as one team.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Junior Cycling Kits Specifications & Options
| Fabric / materials | 140 GSM polyester interlock jersey; 240 GSM nylon-spandex bib short; low-density junior pad |
|---|---|
| Jersey fabric | 140 GSM polyester interlock |
| Short fabric | 240 GSM nylon-spandex |
| Pad | Thin low-density junior chamois |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Junior Cycling Kits Customisation Options
- Matched artwork with the senior club kit
- Bib short or elasticated waist short depending on age group
- Pad or unpadded version for very young riders
- Rider first name printed on the rear pocket band
- Reflective transfer to the rear hem
- Cap sleeve or standard sleeve length
- Sponsor and local authority logos sublimated into the design
- Set-packed in one polybag per rider with a size card
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Junior Cycling Kits — Frequently Asked Questions
What is the minimum order for custom junior cycling kits?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are junior cycling kits made from?
140 GSM polyester interlock jersey; 240 GSM nylon-spandex bib short; low-density junior pad. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Should junior shorts be padded?
For riders under about ten we usually supply an unpadded short, since a pad adds bulk without benefit on short sessions. From around eleven upward the thin junior chamois is the better choice.
How is a junior size chart set?
We work from age-band measurements you supply, or from our standard junior chart, and we can add a growth allowance in the sleeve and body length on request.
Does the fabric suit sensitive skin?
The 140 GSM interlock has a softer finish than adult race fabric and all seams are flatlock stitched. Printed care labels can replace sewn tags where riders find them irritating.
How much do custom junior cycling kits cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my junior cycling kits arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make junior cycling kits for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom junior cycling kits in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Do you make junior cycling kit for youth clubs and academies?
Yes. Junior kit is cut on youth and children's size charts, with the same sublimated jersey fabric and 4-way stretch shorts as the adult kit and identical artwork, from 20–25 pieces per design.
What is the minimum order for a custom club cycling kit?
The minimum order is 20–25 pieces per design, and lower quantities are possible on request for small squads or sample runs. Established cycling apparel brands and companies have no MOQ limit. Sizes run adult XS–5XL, women's XS–4XL, plus youth sizes.
Custom Junior Cycling Kits — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom junior cycling kits, junior cycling kit manufacturer, youth cycling kit supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where junior cycling kits are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a cycling club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a cycling apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every junior cycling kits order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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