
Custom Leg and Knee Warmers
ZipaSports manufactures custom leg and knee warmers in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Ordered by road clubs and coaching squads who want riders covered in shoulder-season weather without buying full tights.
Both versions use 240 GSM brushed nylon-spandex with a pre-shaped knee panel so the fabric does not pull tight at the top of the pedal stroke. A wide silicone gripper at the thigh grips against a bib short leg band, and the lower hem is flat-cut for the knee version or shaped over the ankle on the full-leg version. Artwork sublimates end to end so club stripes carry down from the shorts.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Leg and Knee Warmers Specifications & Options
| Fabric / materials | 240 GSM brushed nylon-spandex; articulated knee panel; wide silicone gripper thigh band |
|---|---|
| Fabric | 240 GSM brushed nylon-spandex |
| Lengths | Knee warmer or full-leg warmer |
| Knee | Pre-shaped articulated panel |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Leg and Knee Warmers Customisation Options
- Knee, three-quarter or full-leg build
- Sublimated colourway matched to the club bib shorts
- Plain or repeat-logo silicone gripper tape
- Ankle zip on the full-leg version
- Reflective transfer to the calf
- Mesh rear knee panel for warm-weather racing
- Rider initials printed on the inner thigh band
- Paired polybag or bundled club distribution packs
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Leg and Knee Warmers — Frequently Asked Questions
What is the minimum order for custom leg and knee warmers?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are leg and knee warmers made of?
240 GSM brushed nylon-spandex; articulated knee panel; wide silicone gripper thigh band. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Do leg warmers work with any brand of bib short?
They are cut to sit above the short's leg gripper, so they suit most race-cut shorts. If your squad rides a short with an unusually long leg we can raise the warmer top band to match.
How do knee warmers differ from leg warmers in use?
Knee warmers cover the joint only and are intended for temperatures where the calf can stay bare. Full-leg warmers cover to the ankle and are the choice once temperatures drop toward single figures.
Will the brushed lining pill after repeated washing?
Washing cool and inside out, without softener, keeps the brushed face intact. The 240 GSM knit we use is a tighter construction than a fleece backing, which is what limits pilling.
How much do custom leg and knee warmers cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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