Custom MTB Trail Jerseys
ZipaSports is a custom MTB trail jerseys manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing MTB trail jerseys, baggy shorts and mountain bike team kit for cycling clubs and teams, startup cycling apparel brands, bike shops and sportive organisers, academies and youth squads, and distributors, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
The block is cut wide through the chest and upper arm to clear elbow pads, with raglan sleeves so nothing bites when the shoulders roll forward. A 150 GSM open mesh polyester knit moves air through the body while the sleeve panels use a tighter interlock that resists snagging on branches. Shoulder and side seams are flatlocked to keep the inside smooth under a pack, and the whole garment is dye sublimated before assembly.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
MTB Trail Jerseys Specifications & Options
| Fabric / materials | 150-170 GSM polyester mesh knit body with interlock sleeve panels |
|---|---|
| Fabric | 150-170 GSM polyester mesh and interlock |
| Sleeve | Raglan, long or three-quarter length |
| Fit | Loose trail block, pad clearance |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
MTB Trail Jerseys Customisation Options
- Long-sleeve, three-quarter or short-sleeve build
- Quarter-zip neck or plain crew collar
- Loose trail or trimmed enduro race fit
- Goggle wipe patch on the inside hem
- Sublimated team artwork with rider name and number
- Silicone strip at the rear hem to hold position
- Youth block for junior development squads
- Reinforced shoulder panel where a pack strap sits
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
MTB Trail Jerseys — Frequently Asked Questions
What is the minimum order for custom mtb trail jerseys?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are mtb trail jerseys made from?
150-170 GSM polyester mesh knit body with interlock sleeve panels. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Will it fit over elbow pads and a back protector?
Yes. The trail block adds room through the upper arm and chest specifically for pads, and we can widen the sleeve opening further on your pattern if your riders use bulkier armour.
Does the mesh body snag on branches?
The body mesh is a closed-loop knit rather than an open net, and the sleeves and shoulders use a denser interlock, which is where most trail contact happens.
How do we handle mud and repeated washing?
Cold wash inside out and skip the softener. Sublimated ink is dyed into the polyester fibre, so heavy washing fades the fabric hand long before it touches the graphics.
How much do custom mtb trail jerseys cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my mtb trail jerseys arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make mtb trail jerseys for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom mtb trail jerseys in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Can you make MTB trail jerseys in a loose enduro fit?
Yes. Trail jerseys are cut in a relaxed enduro fit from breathable sublimated polyester mesh, in short or long sleeve, with your team artwork and sponsor logos, from 20–25 pieces per design.
What is the minimum order for a custom club cycling kit?
The minimum order is 20–25 pieces per design, and lower quantities are possible on request for small squads or sample runs. Established cycling apparel brands and companies have no MOQ limit. Sizes run adult XS–5XL, women's XS–4XL, plus youth sizes.
Custom MTB Trail Jerseys — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom MTB trail jerseys, MTB jersey manufacturer, mountain bike jersey supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where mtb trail jerseys are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a cycling club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a cycling apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every mtb trail jerseys order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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Who orders custom mtb trail jerseys? Startups, clubs, academies & more
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