Custom Thermal Bib Tights
ZipaSports manufactures custom thermal bib tights in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Winter club orders and coaching squads take these as the cold-weather partner to their summer bib shorts.
Legs are cut from 280 GSM Roubaix-brushed poly-spandex in eight panels, with an articulated knee and a flat ankle cuff that sits under an overshoe. The bib yoke is 140 GSM power mesh for breathability, and the seat carries a multi-density perforated chamois with an anti-bacterial top sheet. Flatlock stitching runs throughout, and sublimated leg graphics can be matched exactly to a club jersey.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Thermal Bib Tights Specifications & Options
| Fabric / materials | 280 GSM brushed poly-spandex legs; 140 GSM power mesh bib; multi-density chamois pad |
|---|---|
| Leg fabric | 280 GSM Roubaix-brushed poly-spandex |
| Bib yoke | 140 GSM breathable power mesh |
| Pad | Multi-density perforated chamois, men's and women's shapes |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Thermal Bib Tights Customisation Options
- Sublimated leg and bib graphics matched to Pantone references
- Choice of pad density and thickness for road, track or long-distance use
- Men's, women's and junior pad shapes
- Ankle zips, flat cuffs or stirrup ankles
- Reflective transfer to the calf and ankle
- Bib straps in mesh, flat elastic or drop-tail relief pattern
- Rider name printed on the rear waist or leg
- Woven size label, private-label branding and individual polybags
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Thermal Bib Tights — Frequently Asked Questions
What is the minimum order for custom thermal bib tights?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are thermal bib tights made from?
280 GSM brushed poly-spandex legs; 140 GSM power mesh bib; multi-density chamois pad. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Which pad should be specified for long winter rides?
For four-hour-plus rides we usually fit a thicker multi-density pad with a wider sit-bone platform. Shorter criterium and turbo sessions are better served by a thinner, denser pad that moves less.
How should chamois-lined tights be laundered?
Wash cool, inside out, with no fabric softener and no tumble drying, then hang the tights by the bib straps. Softener clogs the chamois top sheet and reduces its moisture handling.
Is a women's-specific version available?
Yes. The women's pattern has a shorter rise, revised bib strap placement and a women's pad shape, and it can be produced in the same colourway as the men's tights in one order.
How much do custom thermal bib tights cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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