Custom Thermal Cycling Gilets
ZipaSports manufactures custom thermal cycling gilets in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Bought by clubs and coaching businesses that layer a warm body-only piece over a winter jersey on cold training rides.
Unlike a packable wind vest, this gilet uses a 240 GSM fleece-backed softshell across the chest and shoulders for genuine insulation, paired with a stretch mesh back that vents heat and lets the jersey pockets stay reachable. The front closes on a full-length zip with a chin garage and an internal storm flap, and the hem is cut short and elasticated so it never bunches on the saddle. Softshell fronts take sublimated panels, embroidery or reflective transfer.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Thermal Cycling Gilets Specifications & Options
| Fabric / materials | 240 GSM fleece-backed softshell front with stretch mesh back panel |
|---|---|
| Fabric | 240 GSM fleece-backed softshell front |
| Back | Stretch mesh vent panel |
| Zip | Full-length with chin garage and storm flap |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Thermal Cycling Gilets Customisation Options
- Fleece-backed softshell or windproof shell front
- Mesh, solid or half-and-half back panel
- Raised winter collar or low club collar
- Rear pocket with reflective piped opening
- Full-length or three-quarter zip
- Reflective transfer at the shoulders and hem
- Women's block with shaped chest and shorter body
- Sublimated artwork matched to your jersey
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Thermal Cycling Gilets — Frequently Asked Questions
What is the minimum order for custom thermal cycling gilets?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are thermal cycling gilets made from?
240 GSM fleece-backed softshell front with stretch mesh back panel. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
How is this different from a wind vest?
A wind vest is a thin packable shell for blocking wind on descents. This gilet has a fleece-backed softshell front that adds real insulation and is designed to stay on for the whole ride.
Can I reach my jersey pockets through it?
Yes. The mesh back is cut short and stretches, so a rider can reach under the hem into the jersey pockets without unzipping the gilet.
Does the softshell front take club artwork?
Softshell does not sublimate like polyester knit, so we apply colour blocks at the fabric stage and add logos by embroidery, DTF or heat transfer for a durable finish.
How much do custom thermal cycling gilets cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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