Custom Thermal Cycling Gilets
ZipaSports is a custom thermal cycling gilets manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing thermal cycling gilets, wind vests, jerseys and winter club kit for cycling clubs and teams, startup cycling apparel brands, bike shops and sportive organisers, academies and youth squads, and distributors, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
Unlike a packable wind vest, this gilet uses a 240 GSM fleece-backed softshell across the chest and shoulders for genuine insulation, paired with a stretch mesh back that vents heat and lets the jersey pockets stay reachable. The front closes on a full-length zip with a chin garage and an internal storm flap, and the hem is cut short and elasticated so it never bunches on the saddle. Softshell fronts take sublimated panels, embroidery or reflective transfer.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Thermal Cycling Gilets Specifications & Options
| Fabric / materials | 240 GSM fleece-backed softshell front with stretch mesh back panel |
|---|---|
| Fabric | 240 GSM fleece-backed softshell front |
| Back | Stretch mesh vent panel |
| Zip | Full-length with chin garage and storm flap |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Thermal Cycling Gilets Customisation Options
- Fleece-backed softshell or windproof shell front
- Mesh, solid or half-and-half back panel
- Raised winter collar or low club collar
- Rear pocket with reflective piped opening
- Full-length or three-quarter zip
- Reflective transfer at the shoulders and hem
- Women's block with shaped chest and shorter body
- Sublimated artwork matched to your jersey
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Thermal Cycling Gilets — Frequently Asked Questions
What is the minimum order for custom thermal cycling gilets?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are thermal cycling gilets made from?
240 GSM fleece-backed softshell front with stretch mesh back panel. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
How is this different from a wind vest?
A wind vest is a thin packable shell for blocking wind on descents. This gilet has a fleece-backed softshell front that adds real insulation and is designed to stay on for the whole ride.
Can I reach my jersey pockets through it?
Yes. The mesh back is cut short and stretches, so a rider can reach under the hem into the jersey pockets without unzipping the gilet.
Does the softshell front take club artwork?
Softshell does not sublimate like polyester knit, so we apply colour blocks at the fabric stage and add logos by embroidery, DTF or heat transfer for a durable finish.
How much do custom thermal cycling gilets cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my thermal cycling gilets arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make thermal cycling gilets for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom thermal cycling gilets in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Do you manufacture thermal cycling gilets in club colours?
Yes. Thermal gilets are made with a windproof front panel, brushed thermal or mesh back and a full zip, sublimated or heat-transferred in your club colours and sponsors, from 20–25 pieces per design.
Can I get a design mockup before I order cycling kit?
Yes. Send a logo, sponsor list or even a rough idea and our studio returns a free digital mockup within 24 hours, with unlimited free revisions before you approve. A physical sample takes 5–7 days and is charged at sample cost, which is credited against your bulk order.
Custom Thermal Cycling Gilets — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom cycling gilets, thermal cycling gilet manufacturer, cycling gilets supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where thermal cycling gilets are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a cycling club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a cycling apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every thermal cycling gilets order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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