Custom Thermal Long-Sleeve Jerseys
ZipaSports is a custom thermal long-sleeve cycling jerseys manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing thermal long-sleeve jerseys, gilets, bib tights and winter club kit for cycling clubs and teams, startup cycling apparel brands, bike shops and sportive organisers, academies and youth squads, and distributors, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
The 260 GSM roubaix face is brushed on the inside so it traps warm air against a base layer while the outer face stays smooth under a gilet. A full-length zip runs behind a storm flap with a chin garage, sleeves finish in elasticated cuffs that seal against winter gloves, and the collar is raised to sit under a neck gaiter. Three rear pockets plus an optional zipped pocket are bar-tacked, and the artwork is sublimated flat before cutting.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Thermal Long-Sleeve Jerseys Specifications & Options
| Fabric / materials | 250-280 GSM brushed-back roubaix polyester fleece |
|---|---|
| Fabric | 250-280 GSM brushed-back roubaix fleece |
| Collar | Raised winter collar |
| Zip | Full-length with storm flap and chin garage |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Thermal Long-Sleeve Jerseys Customisation Options
- Windproof front panel bonded over the chest
- Raised winter collar or standard club collar
- Elasticated or thumb-loop cuff finish
- Zipped rear valuables pocket
- Reflective transfer on the rear pocket band
- Silicone hem gripper to stop ride-up
- Women's block with shorter body and shaped waist
- Sublimated artwork matched to the summer jersey
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Thermal Long-Sleeve Jerseys — Frequently Asked Questions
What is the minimum order for custom thermal long-sleeve jerseys?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are thermal long-sleeve jerseys made from?
250-280 GSM brushed-back roubaix polyester fleece. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
What temperature range does this cover?
With a long-sleeve base layer underneath it suits roughly five to fifteen degrees. Adding a windproof front panel or a gilet extends it several degrees colder.
Does the brushed backing flatten over time?
Roubaix fleece loses some loft with repeated hot washing, so we advise a cold wash and no tumble drying, which keeps the brushed nap standing for far longer.
Can it match our summer jersey design?
Yes. We re-tile the same sublimation artwork onto the winter pattern, so the graphics and colour blocks line up between the two jerseys.
How much do custom thermal long-sleeve jerseys cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my thermal long-sleeve jerseys arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make thermal long-sleeve jerseys for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom thermal long-sleeve jerseys in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Can you make thermal long-sleeve jerseys for winter riding?
Yes. Thermal long-sleeve jerseys are made in brushed-back polyester knit with a full zip, three rear pockets and reflective trim, sublimated in your club artwork, from 20–25 pieces per design.
Which cycling garments can you manufacture?
Short and long-sleeve jerseys, aero tops, skinsuits, bib shorts, bib knickers, tights, gilets, wind vests, rain and thermal jackets, arm and leg warmers, base layers, caps, socks, gloves, club hoodies, junior kit and helmet bags — all in your own colours and sponsor layout.
Custom Thermal Long-Sleeve Jerseys — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom thermal long sleeve jerseys, thermal cycling jersey manufacturer, thermal long sleeve jerseys supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where thermal long-sleeve jerseys are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a cycling club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a cycling apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every thermal long-sleeve jerseys order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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Who orders custom thermal long-sleeve jerseys? Startups, clubs, academies & more
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