Custom Thermal Long-Sleeve Jerseys
ZipaSports manufactures custom thermal long-sleeve jerseys in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Ordered by clubs and coaching groups that run a winter jersey in the same design as their summer kit for cold-season training.
The 260 GSM roubaix face is brushed on the inside so it traps warm air against a base layer while the outer face stays smooth under a gilet. A full-length zip runs behind a storm flap with a chin garage, sleeves finish in elasticated cuffs that seal against winter gloves, and the collar is raised to sit under a neck gaiter. Three rear pockets plus an optional zipped pocket are bar-tacked, and the artwork is sublimated flat before cutting.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Thermal Long-Sleeve Jerseys Specifications & Options
| Fabric / materials | 250-280 GSM brushed-back roubaix polyester fleece |
|---|---|
| Fabric | 250-280 GSM brushed-back roubaix fleece |
| Collar | Raised winter collar |
| Zip | Full-length with storm flap and chin garage |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Thermal Long-Sleeve Jerseys Customisation Options
- Windproof front panel bonded over the chest
- Raised winter collar or standard club collar
- Elasticated or thumb-loop cuff finish
- Zipped rear valuables pocket
- Reflective transfer on the rear pocket band
- Silicone hem gripper to stop ride-up
- Women's block with shorter body and shaped waist
- Sublimated artwork matched to the summer jersey
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Thermal Long-Sleeve Jerseys — Frequently Asked Questions
What is the minimum order for custom thermal long-sleeve jerseys?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are thermal long-sleeve jerseys made from?
250-280 GSM brushed-back roubaix polyester fleece. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
What temperature range does this cover?
With a long-sleeve base layer underneath it suits roughly five to fifteen degrees. Adding a windproof front panel or a gilet extends it several degrees colder.
Does the brushed backing flatten over time?
Roubaix fleece loses some loft with repeated hot washing, so we advise a cold wash and no tumble drying, which keeps the brushed nap standing for far longer.
Can it match our summer jersey design?
Yes. We re-tile the same sublimation artwork onto the winter pattern, so the graphics and colour blocks line up between the two jerseys.
How much do custom thermal long-sleeve jerseys cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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