Custom Thermal Winter Cycling Jackets
ZipaSports manufactures custom thermal winter cycling jackets in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Cycling clubs and coaching groups order these for the off-season, usually alongside matching bib tights in the same colourway.
Body and sleeves use 280-300 GSM Roubaix-brushed poly-spandex, with a wind-blocking membrane-backed front panel across the chest and shoulders. A full-length YKK zip with an internal storm flap, three open rear pockets plus a zipped valuables pocket and a silicone-gripper hem complete the build. Graphics are dye sublimated into the panels before cutting, so sponsor artwork does not crack or peel at the fold lines.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Thermal Winter Cycling Jackets Specifications & Options
| Fabric / materials | 280-300 GSM Roubaix-brushed poly-spandex; wind-blocking front panel; sublimated throughout |
|---|---|
| Fabric | 280-300 GSM Roubaix-brushed poly-spandex |
| Front panel | Wind-blocking membrane-backed woven |
| Pockets | Three open rear plus one zipped valuables |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Thermal Winter Cycling Jackets Customisation Options
- Unlimited sublimated colourways matched to Pantone references
- Club, sponsor and rider name printed at no extra artwork stage
- Race fit or club fit body pattern
- Reflective transfer or reflective zip tape for night riding
- Contrast zip colour, custom zip puller and rubber puller tag
- Fleece-backed collar lining and thumbholes on the cuffs
- Woven neck label, hangtag and private-label branding
- Individual polybags with size stickers for club distribution
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Thermal Winter Cycling Jackets — Frequently Asked Questions
What is the minimum order for custom thermal winter cycling jackets?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are thermal winter cycling jackets made from?
280-300 GSM Roubaix-brushed poly-spandex; wind-blocking front panel; sublimated throughout. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
How does the fit compare with a summer jersey?
The jacket is cut with a little more room through the chest and shoulders to take a base layer underneath. Riders who prefer a very close aero fit should order their normal jersey size.
Does sublimated artwork fade after a winter of use?
No. Dye sublimation bonds the ink into the polyester fibre rather than sitting on the surface, so the graphic wears at the same rate as the fabric itself.
Can the same design be produced as a lighter autumn jacket?
Yes. We run the identical artwork on a 200-220 GSM unbrushed poly-spandex for shoulder-season use, so a club can order two weights in one matched colourway.
How much do custom thermal winter cycling jackets cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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