Custom Triathlon Trisuits
ZipaSports is a custom triathlon trisuits manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing one-piece and two-piece triathlon trisuits with quick-dry chamois pads and full sublimation for swimming clubs, swim academies and schools, triathlon and open-water teams, startup swimwear brands and distributors, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
The body is 240-260 GSM compressive poly-spandex with mesh panels set at the back and under the arm for heat dumping on the run. A thin hydrophobic chamois is bar-tacked into the seat so it drains rather than swelling in the water, and two rear pockets plus optional side pockets carry gels. A short front zip with an internal wind flap lets riders vent, and full-panel sublimation carries club and sponsor artwork uninterrupted.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Triathlon Trisuits Specifications & Options
| Fabric / materials | 240-260 GSM compressive poly-spandex with mesh vent panels |
|---|---|
| Fabric | 240-260 GSM compressive poly-spandex |
| Pad | Thin hydrophobic swim-safe chamois |
| Zip | Short front zip with internal flap |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Triathlon Trisuits Customisation Options
- Sleeveless, short-sleeve or aero long-sleeve build
- Front zip, rear zip or full-length zip entry
- Thin swim-safe pad or thicker long-course pad
- Two, three or four gel pockets
- Silicone leg gripper or bonded raw hem
- Women's block with shaped bust and comfort panel
- Junior grading for youth triathlon squads
- Sublimated race number panel on the rear
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Triathlon Trisuits — Frequently Asked Questions
What is the minimum order for custom triathlon trisuits?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are triathlon trisuits made from?
240-260 GSM compressive poly-spandex with mesh vent panels. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Will the pad hold water on the swim?
The pad is a thin hydrophobic type built to drain quickly. Thicker road cycling chamois are not suitable for triathlon because they absorb water and stay heavy on the bike.
Is there a women's specific version?
Yes. The women's block reshapes the chest and hip, uses a narrower pad and can be built with a rear zip or a long front zip for easier changing.
Can the same design run on our club kit?
Yes. The sublimation artwork transfers across trisuits, cycling jerseys and running singlets so a club can present one identical design across all three disciplines.
How much do custom triathlon trisuits cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my triathlon trisuits arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make triathlon trisuits for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom triathlon trisuits in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Can you make custom trisuits for a triathlon club?
Yes. We manufacture triathlon trisuits in one-piece and two-piece forms with quick-dry chamois pads, rear pockets and full sublimation in your club colours. Sleeveless and short-sleeve cuts start at 20–25 pieces per design.
Where is your swimwear factory and do you export to the UK and USA?
Our factory is in Sialkot, Punjab, Pakistan, and we export worldwide. Air freight with DHL, FedEx or UPS takes 5–10 days to the UK, USA, Canada, Australia, Europe and the GCC; sea freight for bulk takes 3–6 weeks.
Custom Triathlon Trisuits — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom triathlon trisuits, trisuit manufacturer, triathlon suit supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where triathlon trisuits are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a swimming & water sports club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a swimming & water sports apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every triathlon trisuits order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
Also searched as:
Who orders custom triathlon trisuits? Startups, clubs, academies & more
Related resources
More Swimming & Water Sports products
