Custom Swim Rash Guards
ZipaSports manufactures custom rash guards for swimming and water sports in Sialkot, Pakistan, from 20-25 pieces per design. Swim schools, surf and paddle clubs, and swimwear brands order rash guards in short or long sleeve cuts with sublimated club designs. Bulk production is completed in 15-25 business days after design approval.
The fabric is polyester-spandex or nylon-spandex at 180-220 GSM, sewn with flatlock seams that lie flat against the skin to prevent chafing in the water. Sublimation prints all-over graphics, club crests and sponsor marks into the polyester fibre. Buyers send artwork and sizes, and receive a free digital mockup within 24 hours before anything is cut.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Rash Guards Specifications & Fabric Options
| Fabric options | 180-220 GSM polyester-spandex or nylon-spandex, 4-way stretch |
|---|---|
| Seams | Flatlock construction to prevent chafing |
| Decoration | Full dye-sublimation; all-over prints in unlimited colours |
| Cuts | Short sleeve, long sleeve and sleeveless; fitted or loose fit |
| Sizes | Adult XS-5XL, women's XS-4XL, youth/children's sizes |
| Minimum order | 20-25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5-7 days at cost, credited on bulk order |
| Production time | 15-25 business days after design approval; express 7-12 days |
| Shipping | Worldwide - DHL/FedEx/UPS express 5-10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Rash Guards Customisation Options
- Short sleeve, long sleeve or sleeveless cuts
- All-over sublimated graphics
- Club crest, swimmer name and number placement
- Fitted competition or loose leisure fit
- Colourways matched to Pantone references
- Youth sizes for swim schools
- Contrast flatlock stitching colours
- Private-label labels and packaging for brands
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Rash Guards — Frequently Asked Questions
What is the minimum order for custom rash guards?
20-25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What fabric and seams do the rash guards use?
Polyester-spandex or nylon-spandex at 180-220 GSM with flatlock seams. Flatlock stitching lies flat against the skin, which prevents chafing during long sessions in the water.
Are the designs printed or sewn on?
Designs are dye-sublimated - printed into the polyester fibre itself - so all-over graphics, crests and names will not fade, crack or peel with water and sun exposure.
Can swim schools order rash guards in children's sizes?
Yes. Youth and children's sizes run alongside adult sizes in the same order, and fully custom size charts are supported for school and club programmes.
How quickly can rash guards be delivered to the UK or USA?
Production takes 15-25 business days after design approval, then DHL, FedEx or UPS express delivery in 5-10 days from Sialkot, Pakistan. Express production in 7-12 days is available at additional cost.
How much do custom rash guards cost?
Pricing for custom rash guards depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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