Custom Hi-Vis Bodywarmers
ZipaSports manufactures custom hi-vis bodywarmers in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Warehouse, yard and forecourt staff order bodywarmers for core warmth without sleeve bulk when they are handling stock all shift.
The shell is 190T PU-coated fluorescent polyester quilted over polyester wadding with a taffeta lining, closed by a full-length zip behind a press-stud storm flap. Armholes are bound in contrast binding rather than elastic so the garment sits flat over a fleece, and reflective tape runs as a waist band with braces front and back. Zipped hand pockets, a chest pocket and an inner document pocket are standard, and the flat back panel carries large printed identification.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Hi-Vis Bodywarmers Specifications & Options
| Fabric / materials | 190T PU-coated fluorescent polyester shell with quilted polyester wadding |
|---|---|
| Shell | 190T PU-coated fluorescent polyester |
| Insulation | Quilted polyester wadding, taffeta lining |
| Closure | Full zip with press-stud storm flap |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Hi-Vis Bodywarmers Customisation Options
- Light, medium or heavy wadding weight
- Fleece-lined body and collar for cold stores
- Two-tone lower body in navy or black
- Stand collar or fleece-backed collar
- Radio loop, pen pocket and ID card holder
- Reversible build with a plain navy face
- Women's fit with shaped side seams
- Private label with woven labels and hangtags
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Hi-Vis Bodywarmers — Frequently Asked Questions
What is the minimum order for custom hi-vis bodywarmers?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are hi-vis bodywarmers made from?
190T PU-coated fluorescent polyester shell with quilted polyester wadding. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Can it be worn over a hi-vis jacket?
It can, and many depots do exactly that in winter. We grade the bodywarmer one step wider on request so it layers over a padded jacket without pulling the reflective bands out of line.
What padding weight should we choose?
Light wadding suits active picking and loading work, medium is the general depot standard, and heavy is for cold stores and static outdoor posts. We can sew a sample in two weights so you can compare before committing the bulk order.
Is a reversible version possible?
Yes. We build a reversible bodywarmer with a fluorescent taped face and a plain navy or black face, using twin zip pullers and a reversible pocket layout so both sides are usable.
How much do custom hi-vis bodywarmers cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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