Custom Hi-Vis Bodywarmers
ZipaSports is a custom hi-vis bodywarmers manufacturer and supplier in Sialkot, Pakistan — our own factory since 2005 — producing hi-vis bodywarmers with padded bodies and reflective banding designed to EN ISO 20471 visibility requirements for construction firms, logistics and warehouse operators, PPE distributors, workwear brands, councils, from 20–25 pieces per design, with a free 24-hour digital mockup and a free remake on any manufacturing defect.
The shell is 190T PU-coated fluorescent polyester quilted over polyester wadding with a taffeta lining, closed by a full-length zip behind a press-stud storm flap. Armholes are bound in contrast binding rather than elastic so the garment sits flat over a fleece, and reflective tape runs as a waist band with braces front and back. Zipped hand pockets, a chest pocket and an inner document pocket are standard, and the flat back panel carries large printed identification.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
- Sample 5–7 days, credited on bulk
- Express 7–12 days
- 🛡️ Free remake guarantee
Hi-Vis Bodywarmers Specifications & Options
| Fabric / materials | 190T PU-coated fluorescent polyester shell with quilted polyester wadding |
|---|---|
| Shell | 190T PU-coated fluorescent polyester |
| Insulation | Quilted polyester wadding, taffeta lining |
| Closure | Full zip with press-stud storm flap |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Sizes | Adult XS–5XL, women's XS–4XL, youth sizes; fully custom size charts |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Hi-Vis Bodywarmers Customisation Options
- Light, medium or heavy wadding weight
- Fleece-lined body and collar for cold stores
- Two-tone lower body in navy or black
- Stand collar or fleece-backed collar
- Radio loop, pen pocket and ID card holder
- Reversible build with a plain navy face
- Women's fit with shaped side seams
- Private label with woven labels and hangtags
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Hi-Vis Bodywarmers — Frequently Asked Questions
What is the minimum order for custom hi-vis bodywarmers?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are hi-vis bodywarmers made from?
190T PU-coated fluorescent polyester shell with quilted polyester wadding. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Can it be worn over a hi-vis jacket?
It can, and many depots do exactly that in winter. We grade the bodywarmer one step wider on request so it layers over a padded jacket without pulling the reflective bands out of line.
What padding weight should we choose?
Light wadding suits active picking and loading work, medium is the general depot standard, and heavy is for cold stores and static outdoor posts. We can sew a sample in two weights so you can compare before committing the bulk order.
Is a reversible version possible?
Yes. We build a reversible bodywarmer with a fluorescent taped face and a plain navy or black face, using twin zip pullers and a reversible pocket layout so both sides are usable.
How much do custom hi-vis bodywarmers cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
What happens if my hi-vis bodywarmers arrive with a defect?
Quality Guarantee: if any garment arrives with a manufacturing defect, we remake it free of charge — the remake goes into production within 3 days of your report. Send photos and your order reference within 7 days of delivery; replacement pieces are shipped to you at no charge, or we issue a credit if you prefer. Full policy: Quality Guarantee.
Do you make hi-vis bodywarmers for startup brands, clubs and academies?
Yes. ZipaSports manufactures custom hi-vis bodywarmers in Sialkot, Pakistan for startup and established sportswear brands (no MOQ limit for brands), for clubs and teams from 20–25 pieces per design, and for academies, schools, gyms and studios — each order carries your own crest, colours, names, numbers and labels.
Can you make hi-vis bodywarmers with our logo on the back panel?
Yes. We print or embroider your logo on the chest and back of hi-vis bodywarmers and place reflective banding to EN ISO 20471 visibility requirements. Minimum order is 20–25 pieces per design, with a free digital mockup within 24 hours.
Is your hi-vis workwear made to EN ISO 20471?
Our hi-vis garments are designed to EN ISO 20471 visibility requirements, using fluorescent base fabrics and reflective banding placed to the standard's layout. We do not claim certification for a specific garment, and we do not make flame-retardant claims. Test documentation is available on request.
Custom Hi-Vis Bodywarmers — manufacturer, supplier & factory in Sialkot
Buyers describe this product in different words — custom hi-vis bodywarmers, hi-vis bodywarmers manufacturer, hi-vis bodywarmers supplier — and every phrasing lands at the same place: ZipaSports' own factory in Sialkot, Pakistan, where hi-vis bodywarmers are cut, printed, sewn and inspected under one roof. Whether you are sourcing as a hi-vis & safety wear club, an academy, a gym or a brand, the minimum is 20–25 pieces per design and the digital mockup is free within 24 hours.
As a hi-vis & safety wear apparel supplier we also handle wholesale runs for distributors and private-label production for startup and established brands — your labels, your packaging, our factory. Every hi-vis bodywarmers order is covered by the quality guarantee: any manufacturing defect is remade free of charge.
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Who orders custom hi-vis bodywarmers? Startups, clubs, academies & more
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