Custom Hi-Vis Fleece Beanie Hats
ZipaSports manufactures custom hi-vis fleece beanie hats in Sialkot, Pakistan, with a minimum order of 20–25 pieces per design and 15–25 business day production. Depot managers add these to winter workwear orders so crews stay warm and visible when a hard hat is not in use.
Each beanie is cut from 300 GSM anti-pill fleece in two layers, with a four-panel crown closed on flatlock seams so there is no bulky ridge under a hood. A 2.5cm reflective band is lock-stitched above the folded brim and the crown is sized to sit under a hood without pulling. Embroidery is worked on the brim before the lining is closed, keeping stitching off the skin side.
Send your logo, colours and reference designs — or just an idea — and the design studio returns a free digital mockup within 24 hours. OEM and private-label orders ship with your own woven labels, size tags and branded packaging, applied in-house.
- MOQ 20–25 pcs per design
- Free 24h digital mockup
- Production 15–25 business days
- Ships worldwide from Sialkot
- Private-label ready
Hi-Vis Fleece Beanie Hats Specifications & Options
| Fabric / materials | 300 GSM anti-pill fluorescent fleece, double layer |
|---|---|
| Fabric | 300 GSM anti-pill fluorescent fleece |
| Construction | Four-panel crown, double layer, flatlock seams |
| Reflective | 2.5cm band above folded brim |
| Decoration | Dye sublimation, screen printing, embroidery, DTF or heat transfer — matched to the design |
| Minimum order | 20–25 pieces per design; lower on request; no limit for sportswear brands |
| Sampling | Free digital mockup in 24 hours; physical sample 5–7 days at cost, credited on bulk order |
| Production time | 15–25 business days after design approval; express 7–12 days |
| Shipping | Worldwide — DHL/FedEx/UPS express 5–10 days; sea freight for bulk |
📏 Need measurements? See the sportswear size chart guide — or send your own size chart and we cut to it.
Hi-Vis Fleece Beanie Hats Customisation Options
- Fluorescent yellow or orange with contrast brim
- Single or double layer construction
- Thinsulate-style wadding for cold stores
- Reflective piping on the crown seams
- Woven or rubber patch instead of embroidery
- Matching neck snood in the same fabric
- Junior sizing for school and club orders
- Private label with hangtags and polybags
- Fully custom patterns & made-to-spec designs — send a tech pack, sketch or sample
Hi-Vis Fleece Beanie Hats — Frequently Asked Questions
What is the minimum order for custom hi-vis fleece beanie hats?
20–25 pieces per design. Lower quantities are possible on request, and there is no MOQ limit for sportswear brands and companies.
What are hi-vis fleece beanie hats made of?
300 GSM anti-pill fluorescent fleece, double layer. GRS-certified recycled fabric options are available on request.
How long does production take?
Bulk production takes 15–25 business days after design approval, with an express 7–12 day service at additional cost. A free digital mockup is delivered within 24 hours of your enquiry.
Will it fit under a safety helmet?
The single-layer version fits under most helmet harnesses without lifting the shell. The double-layer beanie is intended for wear when the helmet is off, or under a hood, and we can cut a slimmer helmet-liner version on request.
Does the reflective band survive washing?
The band is lock-stitched on both edges rather than glued, so it stays put through domestic washing. Wash at 40°C and avoid high-heat tumble drying, which is what degrades reflective material fastest.
Can we order a matching snood?
Yes. We make a tube snood from the same fleece with a matching reflective band, which is a common add-on for winter maintenance and gritting teams.
How much do custom hi-vis fleece beanie hats cost?
Pricing depends on fabric choice, order quantity, decoration and destination, so every order is quoted individually. Send your design and quantity on WhatsApp (+92 300 7019281) for a same-day quote and a free digital mockup within 24 hours.
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